ZS1105柴油机箱体制造工艺规程及专用夹具设计【优秀机械专业论文】【全套带CAD图】.doc

精品机械毕业设计 答辩CAD图纸资料 优秀通过答辩 图书分类号： 密 级： 摘 要 本课题进行ZS1105柴油机箱体零件精铣端面专用夹具设计，主要内容分为：首先是对箱体零件工艺设计，在分析了ZS1105柴油机箱体的具体结构及技术要求的基础上，详细制定了两种箱体加工整体加工工艺路线，并比较其优劣选择最优的方案进行加工。根据各道工序的技术要求，选定各道工序的背吃刀量、进给量、切削速度以及所采用的机床、刀具、夹具等，确定各道工序的时间定额，从而绘制工艺过程卡片。然后对精铣前后端面专用夹具体进行设计，根据被加工零件的结构特点、加工内容的尺寸和精度要求，确定组合铣床的配置方案，对专机进行总体设计－三图一卡即为零件工序图、加工示意图、机床联系尺寸图和机床生产率计算卡的设计。其次绘制其装配图和相关的零件图。 关键词 工艺过程；组合机床；铣床夹具 Abstract This topic carries on design with the combined milling machine in the ZS1105 diesel oil enginr case body, the main content divided into: First, about box body parts process planning, at the base of analyzing the ZS1105 diesel oil enginr case bodys concrete structure and the technological specification. I formulated two kind of box body processing process route in detail, and compared them to choose the most superior process route to carry on the processing. According to each procedures specification. I designated the penetration of a cutting tool, the feed quantity, the cutting velocity as well as, the cutting tool, the jig and so on, which determine the time quota, and make the process card. Second, about modular machine-tool design, according to the unique feature of the components, the processing content size and the accuracy requirement, I determined that combined milling machines disposition plan, carried on a system design - three drawings and one card namely the components working procedure chart, the processing schematic drawing, the tool relation dimensional drawing and the tool productivity computation card design. Third, I drawled the assembly drawings of hydraulic slider and detail drawings. Key words: Technological process Modular machine-tool Special milling fixture 目 录 1 绪 论 1 2 ZS1105柴油机简介 2 2.1概述 2 2.2 ZS1105 柴油机箱体的作用 2 2.3 ZS1105 柴油机箱体的技术分析 2 3 零件加工工艺 4 3.1概述 4 3.2工艺方案制定的基本原则及注意问题 4 3.2.1粗、精加工分开原则 4 3.2.2工序集中与分散的原则 4 3.2.3制定工艺方案应注意的其它问题 5 3.3 ZS1105 柴油机的加工工艺路线编制 6 3.3.1 工艺路线的拟定 6 3.3.2 工艺路线的确定 7 3.4 ZS1105箱体切屑用量、加工余量、工时等计算 11 3.4.1粗精铣上表面 11 3.4.2镗孔 13