035_加氢反应器h型锻件与裙座支撑区可靠性分析.pdfVIP

2006 年用户年会论文 加氢反应器 h 型锻件与裙座支撑区可靠性分析 1 3 3 余伟炜 陈洪军 王呼佳 1.天津大学，过程装备与控制系，天津，300072 2. 河北工业大学，过程装备与控制系，天津，300130 3. 西南交通大学，应用力学与工程系，成都，610031 [ 摘 要 ] 基于有限元软件ANSYS 9.0概率分析功能，采用蒙特卡罗法(Monte Carlo Method)对加氢反应 器h型锻件与筒体、封头及裙座连接区进行了机械应力可靠性分析，并给出了容器几何尺寸和载荷为随机变 量时裙座支撑区的可靠度，此外还分析了各随机参数的灵敏度及其对整体结构可靠性的影响。这些结果对 容器设计及失效分析具有理论指导意义。 [ 关键词 ] ANSYS , FEM, 可靠性，概率设计, 灵敏度, 蒙特卡罗法 Reliable analysis for H-type Forge Piece to Skirt of Hydrogenation Reactor 1 2 3 3 Weiwei Yu , Bingjun Gao , Hongjun Chen ,Hujia Wang 1. School of Chemical Engineering Technology, Tianjin University, Tianjin 30072, China 2. School of Chemical Engineering Technology, Hebei University of Technology, Tianjin 30072, China 3. Department of Applied Mechanics and Engineering, Southwest Jiaotong University, Chengdu, 610031, China [Abstract] Based on the probability analytical function of ANSYS 9.0 software, mechanical stresses and structure reliability of the connecting region of h-type forge piece to cylinder, spherical head and skirt in the hydrogenation reactor were analyzed and assessed with Monte Carlo Method. The reliability level was given on condition that geometric dimensions and load were random variables. Both the sensibilities and influence of these random variables were analyzed. These results supply theoretical reference for pressure vessel design and failure analysis. [Key Words] ANSYS; FEM; reliability; probabilistic design; sensitivity; Monte Carlo Method 1. 前言 加氢反应器是石油产品加工中的关键设备，在下 封头处通常采用h型锻件(如图1所示) 。h型锻件上部连 接筒体，下部连接封头及裙座。h型锻件的三个基