X5032立式铣床的数控化改造.docVIP

继续教育学院 毕业论文 题目：X5032立式铣床的数控化改造 学生姓名： 赵海 学 号： 班 级: 专 业： 机电一体化 指导教师： 200 年 月 X5032立式铣床的数控化改造 摘 要 　 论文研究的目标是针对X5032铣床的特点，在满足生产的前提下，对原铣床做尽可能少的改动，利用数控系统控制铣床运动，实现工作台X、Y、Z的三坐标控制及任意三轴的联动控制，提高铣床的加工精度和自动化水平，完成铣床的数控化改造。 　　根据经济性原则和生产的需要，采用的总体方案为：拆除机床工作台X、 Y、 Z轴原进给系统。将滑动丝杠副更换为滚珠丝杠副，并改装减速齿轮箱、减速齿轮、步进电机。采用步进电机减速齿轮带动滚珠丝杠转动，并通过丝杠螺母副带动工作台转动。首先进行切削力的计算，然后根据切削力的大小计算丝杠的强度、刚度，再结合效率计算校核所选丝杠。选择合适的滚珠丝杠安装方式。之后进行齿轮传动机构设计，根据所选步进电机的步距角、脉冲当量，结合公式计算出减速比，选择合适的齿轮，根据所选齿轮的参数计算出齿轮的转动惯，再结合丝杠的转动惯量，算出总的转动惯量。最后进行转距的计算，计算负载和空载时的最大转矩，根据最大转矩选择匹配的步进电机。 　　 　　 关键词：自动化，经济型，数控化，高精度 THE X5032 VERTICAL MILLING MACHINE NUMERICAL CONTROL TRANSFORMATION ABSTRACT 　　The aim would be to the characteristics of the X5032 milling machine, and to meet production, under the prerequisite of the milling machine to do as little change, use of numerical control system, realize the milling machine movement X, Y, Z axis control and any of the three coordinates the linkage of the three axis control, improve the machining precision of the milling machine and automatic level and complete the milling machine numerical control reform . 　　According to the principle of economy and the needs of the production, the overallscheme of the for the machine table: remove the X, Y, Z axis in the system. Will be sliding ball screw vice replacement for ball screw pair, and modified the reduction gear box, the reduction gear, step motor. The stepping motor the reduction gear drive the ball screw rotation, and through the ball screw nut pair worktable rotate. Drive First cutting force calculation, and then according to the size of the cutting force calculation ball screws strength, stiffness, coupled with the calculation efficiency checking the selected ball screw. Choose the right ball screw installation. After gear transmission mechanism design, according to the selected the step motor step distance Angle, pulse equivalent, combined with the formula to calculate the slowdown, than to choose the