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International Journal of Machine Tools Manufacture 64 (2013) 20–30 Contents lists available at SciVerse ScienceDirect International Journal of Machine Tools Manufacture journal homepage: /locate/ijmactool Brittle damage and interlaminar decohesion in orthogonal micromachining of pyrolytic carbon Vivek Bajpai, Ramesh Singh n Department of Mechanical Engineering, Indian Institute of Technology Bombay, Mumbai, Maharashtra 400076, India a r t i c l e i n f o a b s t r a c t Article history: Engineered features on pyrolytic carbon (PyC) have been reported to improve the functional Received 18 May 2012 performance of the cardiovascular implants. PyC also finds application in thermonuclear components Received in revised form due to its unique directional thermal properties. Note that PyC comprises of stacked layers of brittle 21 May 2012 graphite-like material and its machining characteristics differ from plastically deformable isotropic Accepted 16 July 2012 materials due to brittle damage and interlaminar decohesion. Consequently, this study is aimed at Available online 31 July 2012 understanding the mechanics of material removal in the plane of transverse isotropy (horizontally Keywords: stacked laminae) of PyC via a finite element model. A damaged plasticity material model has been used Pyrolytic carbon to capture the effect of mate