螺丝紧固扭力控制.pptVIP

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Why threaded fasteners? Tensile Load vs. Shear Load This must be avoided! Measuring the tighteming Torque T=Fxr Relationship between applied Torque and resulting Clamp Force Relaxation Hard and Soft joints Mean Shift compensation Torque OK Torque and Angle OK Torque OK, Angle Low Torque OK, Angle High Static Torque The Bolt Marking System Tensile Stress / Yield Stress * Atlas Copco Tools * ATLAS COPCO TOOLS Shear Load Shear Load Tensile Load Tensile Load Clamping force Shear Load Shear Load Tensile Load Tensile Load We measure the applied torque We WANT to measure the clamping force 2r F Ta r F Tb Ta=2Fr Tb=Fr which gives Ta= 2 Tb Friction in the threads Clamp Force Friction under the bolt head 50 % 10 % 40 % The material relaxes and you risk to loose clamping force! Time Torque Angle Snug level Torque Angle Snug level Hard Joint 30 deg (ISO 5393) Soft Joint 720 deg (ISO 5393) X Nm X Nm 30 deg 720 deg Target Mean Shift Torque Angle Over Shoot Snug level Hard Soft Torque Time or Angle Target torque This difference gives Mean Shift and the need for a quality control station Hard joint Soft joint Torque Angle Torque = OK Torque Angle Torque = OK Angle = OK Torque Angle Torque = OK Angle = Low Torque = OK Angle = OK Torque = OK Angle = High Torque = OK Angle = Low Torque = OK Angle = OK Torque Angle Power Tool Output Torque (Nm) 92 94 91 92 94 92 92 X=92,43 =1,13 Static Torque (Nm) 103 106 103 100 100 103 100 X=102,14 =2,27 T (Nm) Time 20 40 60 80 100 110 120 Tool output Static torque The initial (static)friction is higher than the dynamic Manufacturer First figure = 1/100 of min tensile stress (N/mm2) 100* 8 = 800 N/mm2 Second figure = relation between tensile stress and yield 0,8 = 80% Multiply the two figures to get the yield stress 800* 0,8 = 640 N/mm2 Stress Angular displacement Tensile stress 100* 8=800 N/mm2 Yield stress 800*0,8=640 N/mm2 75% Yield Failure Thread types M Metric UNF Unified fine threads UNC Unified co

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