Vacuum casting process.pdfVIP

硅胶模真空浇注简述 The Silicone mold Vacuum Casting Process 刘永杰（Jack Liu） 硅胶复模技术操作以及复模产品销售部门 中山火炬开发区 511189226 Vacuum casting technic product sales Zhongshan Torch development zones 由于对复模工艺的兴趣以及为了提高动手能力，我毫不犹豫地选择了公司的复模部作为 自己熟悉车间工作的起点。如今已不在复模部工作，但仍然会回忆起很多以往工作的经历， 复模（即硅胶模真空浇注）工艺并不复杂，但要做出完美的工件，细节的关注是必不可少， 所以我觉得有必要把一些复模的注意要点写下来。 I chose vacuum casting job as my starting point of comprehending plant work without hesitation because of my interest and enhancing hands-on ability. Now I do not work there anymore, but the memory of those working experience often comes up. Vacuum casting is not a complicated technology at all, however, much details must be concerned if you want to generate a perfect component. Therefore, I would like to present some key point of this technic along with the whole process. 一 原型件的检测 原型件的质量是复模件质量的先决条件。首先确定工件 （即原型件）的结构是不是和图 纸的一样，有没有变形或者缺少部件。其次是观察表面质量，有纹理的工件一定要确认纹理 的编号符合生产单的要求，透明和高光的要仔细观察有没有刮痕或者模糊的痕迹，极其细小 的缺陷都会在做好的硅胶模上留下痕迹，继而复制在做出来的复模件。然后是尺寸，对照图 纸用卡尺测量工件的大概尺寸，但一定要小心，不能因为测量而损坏或刮花工件。 1 The Inspection Of Master Pattern The quality of master pattern is the precondition for that of casting part. Firstly, compare the construction of the pattern and the drawing data to see if there’s deformation or lack. Then observe surface, confirm that whether the serial number of texture in accord with requirement on the production sheet or not if it has. The transparent and high gloss part need to be went through if it has some scratch or blur mark. Then, measure the part with caliper and compare it to the , drawing, but must be careful that don’t damage the pattern when measuring it. 二 模具构造 （Box Construction） 1 确定分型面。 分型面的判断标准一般有三种，可见面和不可见面，装配面与非装配面，易开模与难开 模。当然，除此之外，还有另外一些因素，比如说对控制气泡的影响，对模具大小和硅胶用 量的影响，对工件形状的影响，还有浇注的