斜轧扩管机的工艺特征.docVIP

斜轧扩管机的工艺特征 摘要：斜轧扩管机是无缝钢管生产系统中比较重要的一种机型，主要适用于生产大口径中薄壁钢管。本文采用空间解析和有限元模拟的结果，对斜轧扩管机的送进角、主变形和附加变形进行了分析，可为同类机组的品种开发、工艺优化、设备改造和设备设计提供依据。分析结果表明：(1)斜轧扩管机的轧辊调整与普通斜轧管机不同，但与普通斜轧管机一样具有送进角；(2)辗轧角和轧辊平移是斜轧扩管机形成送进角的必要条件，辗轧角越大、轧辊平移距离越大，则送进角越大；(3)斜轧扩管机的减壁变形主要转化为扩径变形，纵向变形很小；(4)斜轧扩管机的附加变形远小于普通二辊斜轧的附加变形，而且扭转变形很小。 关键词：斜轧扩管机，送进角，主变形，附加变形 Technological Characteristic of Rotary Expanding Mill LV Qinggong PENG Longzhou ZHOU Lifeng GU Ruiling ZHAO Jinfeng (Sinomet Technologies Co., Ltd. University of Science Technology Beijing, Beijing 100029, China) Abstract: The rotary expanding mill, which is mainly applicable to the rolling of seamless steel tubes with large diameter and thin wall thickness, is one kind of important equipment in the system of seamless steel tube production. Based on the results of geometry resolution and FEM simulation, this paper analyzes the feed angle, main deformation and additional deformation of the rotary expanding mill, which will be helpful to the product development, process optimization, equipment revamping and equipment design of the same kind plants. The analyzed results show that: (1)Although the roll setting of rotary expanding mill is deferent from the common cross rolling mill, the feed angle exists in the rotary expanding mill just as the common cross rolling mill; (2)Toe angle and parallel displacement of the rolls are the necessary conditions for the formation of feed angle of rotary expanding mill, with the form of the bigger the toe angle and parallel displacement, the bigger the feed angle; (3)For the rotary expanding mill, the wall thickness reduction is mainly transformed to the expanding deformation, resulting in a very small longitudinal elongation; (4)The additional deformation of rotary expanding mill is far less than that of the common 2-roll cross rolling mill, and the torsion deformation is very small. Keywords: Rotary Expanding Mill, Feed Angle, Main Deformation, Additional Deformation 1 前言 斜轧扩管机是无缝钢管生产系统中比较重要的一种机型，其扩径率通常为35%～65%，最大可达