冷热轧辊.docVIP

轧辊热处理????轧辊按工作状态可分为热轧辊和冷轧辊，按所起的作用可分为工作辊、中间辊、支承辊，按材质可分为锻辊和铸辊（冷硬铸铁）。通常轧辊的服役条件极其苛刻，工作过程中承受高的交变应力、弯曲应力、接触应力、剪切应力和摩擦力。容易产生磨损和剥落等多种失效形式。不同的用途、不同类型的轧辊处在各自特定的工况条件，其大致的性能要求如下：轧辊类型???? 主要性能要求???????????????????????? 辊身硬度??????????????工作温度热轧工作辊??????抗热疲劳裂纹性能，抗表面粗糙性能????HB：196~302????室温~850冷轧工作辊????高硬度，耐磨性，抗疲劳剥落性能?????????????? HS：90~105????室温~180对热轧辊来说，辊面不允许出现裂纹，表面裂纹缺陷容易造成应力集中，加速扩展而使轧辊失效。热疲劳裂纹主要起因于周期性交变热应力，严重情况下，裂纹扩展可能造成辊面剥落，甚至断辊。冷轧辊主要失效形式包括划伤、粘辊和剥落等。冷轧辊辊身表面应有高而均匀的硬度，其优劣表现在辊身工作层的耐磨性，即耐粗糙性。大型热轧锻钢工作辊用钢的化学成分、临界点以及工艺参数如下。热轧锻钢工作辊用钢化学成分 （%）钢号????C????Si????Mn????P????S????Cr????Ni????Mo????V????Cu55Cr????0.50~0.60????0.17~0.37????0.35~0.65????≤0.025????≤0.025????1.00~1.30????≤0.30????-????-????≤0.2550CrMnMo????0.45~0.55????0.20~0.60????1.30~1.70????????????1.40~1.80????-????0.20~0.60????-????60CrMnMo????0.55~0.65????0.25~0.40????0.70~1.00????????????0.80~1.20????-????0.20~0.30????-????50CrNiMo????0.45~0.55????0.20~0.60????0.50~0.80????????????1.40~1.80????-????0.20~0.60????-????60CrNiMo????0.55~0.65????0.20~0.40????0.60~1.00????????????0.70~1.00????1.50~2.00????0.10~0.30????-????60SiMnMo????0.55~0.65????0.70~1.10????1.10~1.50????????????-????-????0.30~0.40????-????60CrMo????0.55~0.65????0.17~0.30????0.50~0.80????????????0.50~0.80????≤0.25????0.30~0.40????????60CrMoV????0.55~0.65????0.17~0.37????0.50~0.80????????????0.90~1.20????-????0.30`0.40????0.15~0.35????70Cr3Mo????0.60~0.80????0.40~0.70????0.50~0.90????????????2.00~3.00????0.40~0.60????0.25~0.60????-????常用热轧锻钢工作辊的临界点及工艺参数钢号????临界点????热处理????Ac1????Ac3????Ar1????Ms????正火温度（℃）????淬火温度（）????回火温度（）55Cr????735????755????-????-????840~850????820~840????590~63060CrMo????676????805????685????-????840~860????860~870????600~66060CrMoV????765????798????-????265????890~910????860~880????600~68060CrMnMo????700????805????655????-????820~840????860~870????650~68060SiMnMo????700????760????-????-????810~830????830~850????570~65070Cr3Mo????800????-????700????195????810~880????860~880????- 热轧工作辊进行的热处理一般有锻后热处理和调质。1）锻后