平头倒棱机的设计--论文.doc

济南大学泉城学院 毕 业 设 计 题 目 专 业 机械设计制造及其自动化 班 级 学 生 学 号 指导教师 二〇一 年 月 日摘 要 为了适应钢管制造业的发展，根据实际应用的需要，钢管应进行平端面加工，用于焊接的钢管还应进行倒焊接坡口的加工，有必要设计先进的钢管倒棱机。倒棱机是钢管端面加工的专用设备。目前传统倒棱机的加工质量无法满足市场的要求，而进口倒棱机价格太过昂贵，且服务周期长，因此，研发加工质量和生产能力均满足实际需求的新型国产倒棱机迫在眉睫。本文以“钢管平头倒棱生产线的研制与开发”为背景，研究钢管倒棱的工作原理，进行了倒棱机的总体方案设计；对其机械结构特别是影响加工精度的重要部件，即刀盘和夹紧装置进行了研究并做了详细设计。为此，从国内外典型倒棱机的结构入手，阐述了倒棱机的整机布置方案、动力传动方式、夹紧装置类型、随动切削头设计以及控制系统的设计等技术发展现状。在分析对比各设计上的优缺点，指出对于高质量钢管生产用的倒棱机，宜采用移动床头箱平移钢管式布置方式、左右侧向抱管式夹紧装置、径向浮动切削头、灵活选用动力传动方式等设计方案。 关键词：平头机；倒棱机；刀盘设计；夹紧装置；钢管 ABSTRACT In order to adapt to the development of steel industry, according to the actual application requirement, steel pipe should carry on the flat end processing, is used for welding of steel tube down should also be welding grooves processing, it is necessary to design the advanced steel tube chamfering machine. Chamfering machine is the special equipment for steel pipe end processing. At present the traditional chamfering machine processing quality to meet the market requirements, while imports chamfering machine price is too high, and the service cycle is long, therefore, rd processing quality and production capacity of meet the practical needs of new domestic chamfering machine is imminent. This article by steel flat chamfering production line of research and development for background, the working principle of steel pipe chamfering, the overall scheme of the chamfering machine design; On the mechanical structure especially influence the machining accuracy of important components, namely the knife dish and studied clamping device and make a detailed design. Therefore, from the domestic and foreign typical chamfering machine, expounds the structure of the chamfering machine arrangment scheme, power transmission mode, clamping device type, servo cutting head design and the design of control system technology development situation. On