毕业设计（论文）-转子支撑壳体冲压模具设计.docVIP

转子支撑壳体冲压模具设计 摘 要 本设计是转子支撑壳体冲压模具设计，经工艺分析，共需要三套模具，首先第一套模具是进行冲孔落料，然后第二套模具是进行四角型弯曲，最后第三套模具是进行孔的翻边。 首先，了解冲压模具的特点及其在国内外发展领域中的研究动态；其次，对工件进行工艺分析，确定三个工艺方案，经多方面的对比，最后确定一个最佳的工艺方案；再次，计算毛坯的尺寸，材料的利用率，确定排样方案，模具各工作部分的尺寸、公差，进行零部件的校核，确定各个标准件；最终设计出这三套模具的总装配图。其设计中应注意的问题是冲孔落料后工件出现翘曲、变形、毛刺，弯曲后弯曲件出现翘曲、扭曲、变形，以及进行孔的翻边后出现翻裂等问题，因此设计时应多参考冲孔落料、弯曲、孔的翻边的相关资料，多了解一些冲孔落料复合模、弯曲模、孔的翻边模的设计步骤和注意问题。多方面的考虑从而保证产品的质量和生产效率。 关键词：冲孔, 落料, 弯曲, 翻边 THE DESIGNING OF SUPPORTING SHELL STAMPING DIE OF ROTOR ABSTRACT This design belongs to the supporting shell stamping die design of rotor. By analysing the process, it needs three sets of mold. At first ,the first set of mold is punching blanking .Then ,the second set of mould is bending of four angles .At last ,the third set of mold is hole flanging. First of all, we should understand the characteristics of stamping die ,its development at home and abroad in the field of dynamic. Secondly, by analyzing the process ,we should determine the three process schemes, the contrast in many aspects and an optimal process plan by analysis of the technology of the workpiece. Thirdly, we should calculate the blank dimensions, the utilization rate of materials and determine the layout, size, tolerance parts mold work, check parts to make sure the various standard parts.In thefinal, we should design the general assembly of the three sets of dies. The problems in design are punching blanking workpiece warp, deformation, burr, bending bending warp, twist, deformation and the hole flanging turned over crack problem so the design should be related to datas about punching, bending, flanging hole, some hole flanging ,die compound ,die design steps of material, bending die and hole. We should pay attention to the problems. We should consider from many aspects to guarantee the quality and efficiency of products. KEY WORDS: Punching, Blanking, Bending, Hole flanging 目　录 前　言 1 第1章 制件的工艺性分析 5 1.1 制件的总体分析 5 1.2 制件外形分析 6 第2章 冲压工艺方案制订 7 2.1 冲压件的工艺分析 7 2.2 冲裁工艺方案 7 2.3 冲裁工艺方案的分析和确定 7