铸轧铝片高速冷轧量产技术的开发.doc

鑄軋鋁片高速冷軋量產技術的開發 Technological developments of high speed cold rolling for roll-cast aluminum alloy strips 陳 溪 鎔 ■ 何 燦 穎2 ■ 沈 森 燦3 ■ 鄭 慶 俊4 中國鋼鐵股份公司 1鋼鋁研究發展處 研究員；新材料研究發展處 2 處長 3 正研究員；4 中鋼鋁業股份公司 經理 本研究旨在開發鑄軋鋁片的高速冷軋量產技術，分別：( 1) 於連鑄階段，自創奈米碳煙脫膜設備與燻塗技術，去除傳統石墨水溶液噴塗的缺失，有效提昇鑄片的表面品質。(2) 於後續冷軋階段，建立軋延油磨潤特性的評估方法，釐清輥隙潤滑油膜破裂的形成機構，成功導入新型冷軋油添加劑，消除鋁捲邊波與潤滑不良的表面花紋缺陷，鋁箔軋機得以維持高速運轉，冷軋生產效率因而全面提昇。(3) 於產品退火階段，運用電子顯微鏡的組織觀測技術，精準解析退火溫度對鋁捲顯微組織與機械性質的影響，充分發揮鑄軋鋁片固溶強化與退火析出的特點，大幅精簡產品製造流程，圓滿解決傳統澆鑄鋁片製程冗長、強度偏低的問題。上述生產技術與產品開發皆已落實產線，成功帶動高成形性冷氣機散熱片、百葉簾、帷幕牆與耐烘烤性優越等鑄軋鋁片的量產，每年為國內鋁品產業 增加營業收入約6億元。 關鍵詞： 鑄軋機、脫模系統、摩潤行為、電子顯微鏡、機械性質 Technological developments of high speed cold rolling were carried out for mass production of roll-cast aluminum alloy strips in this paper. Drawbacks of conventional graphite spraying during twin-roll casting were highlighted and a new parting system using flame torches to generate nano-sized carbon soot was constructed so that superior surface quality of cast strips has been well produced. Mechanism of lubrication failure within roll bite during cold rolling was precisely verified based on extensive evaluations over tribological behaviors of various rolling oils. Rolling speed of foil mill increased significantly with the introduction of a proprietary additive and surface defects of buckling and herringbone were totally suppressed. Electron microscopy was used to identify the effect of annealing temperature on the evolution of microstructure and then correlated with the mechanical properties of annealed strips. Strengthening mechanisms of solid solution and precipitation of cast strips were subsequently applied to the alloy strips resulting in property improvements as well as processing simplifications. Mass production of air conditioner fin, blind end, curtain wall and anti-bake softening strips coils has been successfully achieved leading to an annual gross revenue of about 600 million NTD for the technological developments of the new par ting system, the additive modification and the