不锈钢薄板激光焊接工艺研究.docVIP

不锈钢薄板激光焊接工艺研究 摘 要 激光焊接因为具有焊接速度高、热影响区小、焊缝窄以及焊缝成形美观等优点，已开始应用于航空航天、船舶制造、汽车制造、武器制造、压力容器制造、民用及医用等多个领域。本文主要对304不锈钢相关工艺参进行分析，首先通过理论计算和实验分析了影响激光焊接质量的因素有：功率密度、焊接速度、离焦量、激光脉冲宽度、焊接材料、工件间隙、工件表面污染物和保护气体等方面进行了分析。其中本文对主要因素功率密度、焊接速度、离焦量、脉冲宽度进行研究。根据304不锈钢材料的物理特性，计算了使不锈钢薄板实现熔接所需的功率密度，并确定了焊接方式。简要分析了薄板穿透焊的机理，并对激光焊接工艺参数进行了分析和选择。采用单因素试验方法对0.3mm厚的304不锈钢板进行了对焊试验，研究了工艺参数变化对焊接接头的影响，并结合焊接原理对试验结果进行了分析利用金相显微镜、显微硬度计等分析仪器检测了薄板焊接接头的显微组织、相组成、硬度、焊接变形和强度力学性能，并对检测结果进行了分析和讨论。 关键词：激光焊，304不锈钢，薄板，焊接变形 LASER WELDING OF STAINLESS STEEL PLATE ABSTRACT Laser welding with high welding speed, small heat affected zone, and the advantages of narrow and weld, forming beautiful, already applied in aerospace, shipbuilding, automobile manufacture, weapons manufacturing, pressure vessel manufacturing, civil, and medical and other fields. In this paper, the analysis of 304 stainless steel related process, first of all, through the theoretical calculation and experiment analysis summarizes the factors affecting the quality of laser welding are: power, welding speed, density from coke deposition, laser pulse width, welding materials, clearance of workpiece, workpiece surface contaminants and shielding gas, etc, are analyzed. The power density, welding speed, in this paper, the main factors of coke, pulse width into research. Calculated according to the physical properties of 304 stainless steel material, make stainless steel sheet welding required power density, and the welding methods were determined. The brief analysis of the mechanism of penetration welding plate, and the parameters of the laser welding process analysis and choice. Using single factor experiment method on 304 stainless steel 0.3 mm thick plate butt welding tests have been carried out and studied the influence of process parameters on the welding joint, and combined with the principle of welding test results are analyzed; By means of metallographic microscope, microhardness meter analysis instrument to detect the thin plate welding joint microstructur