粉末注射成形Fe-50%25Ni软磁合金组织和性能.pdfVIP

第十二届全国青年材料科学技术研讨会（2009年11 月27-30） 12 先进制备加工技术 粉末注射成形 Fe-50%Ni 软磁合金组织与性能 刘章文，秦明礼，贾宝瑞，李慧，曲选辉 （北京科技大学材料科学与工程学院，北京 100083 ） 摘 要：Fe-50%Ni 具有高磁导率、高饱和磁感应强度和低的矫顽力，被广泛用作电子信息、汽车等领域各 种磁性元器件。为了满足现代科技对微型、复杂形状软磁合金零部件用量日益增加的需求，本文研究了利 用粉末注射成形制备 Fe-50%Ni 软磁合金零部件的方法。以羰基铁粉和羰基镍粉为原料，采用球磨混粉工 艺改善粉末混合和分散特性，制备出混合均匀的铁镍混合粉末。研究了后续烧结制度对材料组织和性能的 影响，随着烧结温度的提高和烧结时间的延长，材料的致密度增加，晶粒尺寸增大，杂质含量降低，磁性 能也随之提高，制备出Bs=1.47T ， Hc=7.20A/m ，μm=54.31mH/m 的Fe-50%Ni 软磁合金。 关键词：粉末注射成形；Fe-50%Ni 软磁合金；组织与性能 Microstructure and properties of Fe-50%Ni soft magnetic fabricated by powder injection molding process LIU Zhangwen, QIN Mingli, JIA Baorui, Li Hui, QU Xuanhui (State Key Laboratory for Advanced Metals and Materials, School of Materials Science Engineering, University of Science Technology Beijing, Beijing 100083) Abstract: Fe-50%Ni has been widely used as many kinds of magnetic parts in the electronic information, automotive and other industries for its high permeability, high saturation induction and low coercive force. To satisfy the rapid increase for small and complex shape soft magnetic alloy parts, the Fe-50%Ni parts were produced by powder injection process. The homogeneous mixing powders of iron and nickel were obtained by ball mixing with carbonyl iron and nickel as starting materials. The effect of sintering process on its microstructure and magnetic properties were investigated. With the increasing of the sintering temperature and time, the density increased, the grain size became larger, the impurities was decreased, while its magnetic properties was obviously improved. The PIM Fe-50%Ni with B 1.47T, H 7.20A/m, and μ 54.31mH/m was obtained. s c m Key words: Powder injection molding; Fe-50%Ni soft magnetic alloy; m