100kN双柱液压机的机械主体设计.docVIP

摘要 此次设计为小型双柱液压机，液压机最大工作载荷设计为100kN。液压机主要由上横梁、导柱、工作台、主缸、顶出缸等组成。该液压机结构紧凑，动作灵敏可靠，能耗低，速度快，操作容易。 100kN双柱液压机的机械主体设计，对横梁以及液压缸进行了材料选择及详细的结构设计。根据液压机的使用工作工况，制定了液压系统原理图。按压力和流量的大小选择了液压泵、电动机、控制阀、过滤器等液压元件和辅助元件。主缸的速度换接与安全行程限制通过行程开关来控制；为了保证零件的成型质量，液压系统中设置保压回路，通过保压使工件稳定成型；为了防止产生液压冲击，系统中设有泄压回路，确保设备安全稳定的工作。另外，控制系统采用PLC控制，进一步实现对液压机的手动和自动控制。 关键词：双柱液压机；机械结构设计；液压系统；PLC控制 Abstract The design for the small double-column hydraulic press, designed to hydraulic machine the maximum working load 100kN. Hydraulic press mainly by the upper beam, guide posts, bench, master cylinder, lifting cylinder. The hydraulic machine compact, sensitive and reliable, low energy consumption, fast, simple operation. two column design 100kN hydraulic mechanical body, on the upper beam and hydraulic cylinders for material selection and detailed structural design. According to the use of hydraulic press conditions, the development of the hydraulic system schematic. Pressure and flow according to the size of selected hydraulic pumps, motors, control valves, filters, hydraulic components and auxiliary components. Master cylinder travel speed for access and security, travel limit switch to control through; To ensure the quality of the work piece shape, the hydraulic system set packing loop stability by holding pressure to the work piece shape; to prevent the generation of hydraulic impact, the system has leaked pressure circuit, to ensure the safety of equipment and stability. In addition, this control system using PLC, design to achieve hydraulic manual and automatic control. Keywords: Double-column hydraulic machine; Mechanical structure design; Hydraulic system; PLC control  目录 摘要 I Abstract II 第1章 绪论 1 1.1 液压机发展状况 1 1.2 液压机基本工作方式 2 1.3 设计要求 3 第2章 液压机的总体设计方案 4 2.1 液压机的主要设计参数 4 2.1.1 液压机设计参数表 4 2.1.2 液压机的功用 4 2.2 液压机的组成 4 2.2.1 液压机工作原理 5 2.3 液压机整体设计方案 5 第3章液压机主体结构及其设计 7 3.1 液压机机身零件设计 7 3.1.1 导柱的设计 7 3.1.2 横梁的设计 8 3.2 结构校核 8 3