基于Procast的大断面轴承钢圆坯连铸工艺优化的研究.pdfVIP

基于 Procast 的大断面轴承钢圆坯连铸工艺优化研究 1 1 1 1 1 2 2 2 2 韩庆礼 周守航 耿明山 张西鹏 刘 艳 曹福顺 李 澍 张玉亭 王正波 (1. 中冶京诚工程技术有限公司，北京 100176 ；2. 中冶京诚(营口)装备技术有限公司，营口 115004) 1 摘 要 近年来大量文献针对板坯和方坯连铸进行了各类模拟计算和分析，但是针对圆坯连铸凝固模拟的研究相对 较少，对 φ500mm以上超大断面圆坯特别是高碳轴承钢类鲜有技术性报道。本文基于Procast软件，通过中冶京诚 (营口)装备技术有限公司和京诚技术研究院共同努力，利用数值模拟方法，对铸坯内疏松分布进行预测，实现了全 弧形 R14m 圆坯连铸机生产工艺优化；实现了超大断面轴承钢质量上的重大突破，为超大断面高碳高合金钢高质量 铸坯生产研发创出了一条新路。 关键词 大断面圆坯 Procast软件 GCr15SiMn 轴承钢 疏松缩孔 Study of Processing Parameters Optimizing for Bearing Steel large Section Round Billet Continuous Casting Base on Procast Han Qingli1 Zhou Shouhang1 Geng Mingshan1 Zhang Xipeng1 Liu Yan1 Cao Fushun2 Li Shu2 Zhang Yuting2 Wang Zhengbo2 (1. Capital Engineering Research Incorporation Limited, Beijing, 100176; 2. CERI Yingkou Equipment Development and Manufacturing Co.,Ltd., Yingkou, 115004) Abstract A series of numerically simulation for continuous cast slab and billet were completed in recent years, but there was very few solidification simulation about Round Billet, there were almost nothing technical report especially for Bearing Steel large Section (above φ500mm) Round Billet Continuous Casting. By tackling key Problem jointly with CERI Yingkou Equipment Development and Manufacturing Co.,Ltd. and Technical Research Institute of Capital Engineering Research Incorporation Limited(CERI),the porosity and shrinkage cavity was forecasted based on procast software. Then the processing Parameters for R14m Round Billet Continuous Casting was optimizing, Round Billet quality get a significant breakthrough on, which provided a new research road for high qu