基于发泡聚乙烯本构模型的物品缓冲包装设计.pdfVIP

Cushioning Packaging Design of Article Based on Polyethylene Foam Constitutive Model De Gao 1, Yu Wang 1, Fude Lu 2 (1. Ningbo Institute of Technology，Zhejiang University ，Ningbo 315100 ，China ； 2. School of aeronautics and astronautics ，Zhejiang University ，Hangzhou 310027 ，China) e-mail gaode63@163.com Abstract: Based on drop shock test, nonlinear drop dynamics model of Polyethylene foam is established and the parameters of model are identified successfully, then article nonlinear drop shock dynamic equation is obtained. The object optimization function of the cushion package structure is designed considering two requirements of acceleration and material consumption of polyethylene. The numerical results show that the model can be used to directly designing cushioning packaging structure, and optimal results are obtained, which avoid excessive or less packaging. This method is better than the maximum acceleration-static stress curves that need more test and data in designing cushioning packaging. The protected fragility range of package products is easily seen from 3-D diagram, which is meaningful to analyze dynamic deeply in the future. Key words: polyethylene foam; constitutive model; cushioning packaging design 基于发泡聚乙烯本构模型的物品缓冲包装设计 高 德1 ，王瑜1，卢富德2 (1. 浙江大学宁波理工学院，浙江 宁波 315100 ； 2.浙江大学航空航天学院 浙江 杭州 310027) 【摘要】：在测试基础上，建立发泡聚乙烯缓冲材料本构模型并成功识别了模型参数， 根据物品构建了包装系统非线性跌落冲击动力学方程；依据满足加速度及用料最省两 个原则，设计了包装结构目标优化函数，数值算例的结果表明,该模型能直接设计缓冲 包装结构,并能得到最优解，有效地避免过欠包装和过度包装；克服了用最大加速度- 静应力曲线来设计缓冲包装需要大量实验和较多的数据的弊端；三维图能直观给出在 给定包装结构尺寸范围内所能保护的包装物品的易损度范围，对利用模型优化缓冲包 装设计具有指导意义。 【关键词】：发泡聚乙烯；本构模型；缓冲包装设计 1 引言 使用发泡聚乙烯作为缓冲