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Trans. Nonferrous Met. Soc. China 24(2014) 3879−3885
Microstructure characterization and quasi-static failure behavior of
resistance spot welds of AA6111-T4 aluminum alloy
Sai-nan WU1 2 2 2 1 1
, Bita GHAFFARI , Elizabeth HETRICK , Mei LI , Zhi-hong JIA , Qing LIU
1. College of Materials Science and Engineering, Chongqing University, Chongqing 400044, China;
2. Ford Research and Advanced Engineering, Ford Motor Company, Dearborn, MI 48124, USA
Received 17 October 2013; accepted 13 November 2014
Abstract: The microstructure, microhardness and quasi-static failure behavior of resistance spot welds of AA6111-T4 aluminum
alloy were experimentally investigated. Optical metallography and high-resolution hardness traverses were utilized to characterize
the weld nugget, heat affected zone and base metal. The AA6111 spot welds displayed a softer nugget and hardened heat affected
zone, compared with the base metal. The through-thickness hardness of the base metal sheet was not constant and had to be carefully
considered to determine the effect of welding on material properties. Quasi-static lap-shear tensile tests were used to determine the
failure load and failure mode. All tensile specimens failed through the interfacial fracture. This failure mode is consistent with the
observed reduced hardness in the weld nugget.
Key words: AA6111 aluminum alloy; resistance spot welding; microstructure; microhardness; mechanical properties
current, weld time and electrode force, on the quasi-static
1 Introduction mech
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