Study of ultra-precision diamond turning of a microlens array with a fast tool servo system.pdf
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Study of ultra-precision diamond turning of a microlens array with a fast tool servo system.pdf
Study of ultra-precision diamond turning of a microlens array
with a fast tool servo system
S. To*, T.C. Kwok, C.F. Cheung, W.B. Lee
Advanced Optics Manufacturing Center, Department of Industrial and Systems Engineering, The
Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong
ABSTRACT
A Microlens array is a critical component for optimizing display functions. With the increasing usage of display systems
in photonic products nowadays, more attention is being paid to the research and development of fabrication technology
for microlens arrays. Ultra-precision machining with a fast tool servo (FTS) is one of the leading methodologies for
fabrication of high-quality optical microstructural surfaces. FTS is an independently operated positioning device, which
provides an indispensable solution for machining optical microstructures with sub-micrometer form accuracy and
nanometric surface finish, without the need for any subsequent post processing. The surface quality of an FTS machined
surface depends largely on the selection of cutting conditions. However, the achievement of ultra-precision surface
finishing depends greatly on the experience and skill of the machine operators. Determination of optimal cutting
conditions can stabilize the quality of the fabricated microlens array. In this paper, the effect of cutting conditions such as
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