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《app-004-Systematic-gear-design》.pdf
KISSsys application:
n Systematic gear design using modern software tools
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n 1 Task
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a A complete, three-stage gearbox shall be designed, optimised and integrated into an existing casing.
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s 2 Solution
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S When designing a gearbox, do you start with sketches and CAD or with formulas for strength and
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I power flow analysis?
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Customer Supplier Project Document
KISSsoft AG Title: Version:02
Uetzikon 4 No.: Autor:
8634 Hombrechtikon Date: Date:04.09.2007
Switzerland Manager: Approved:
www.KISSsoft.ch @: Date:
1 / 6 app-004-02-Systematic-gear-design
2.1 Start with analysis...
Either you choose to start dimensioning the key parts like gears, shafts and axles, bearings and
connective elements using formulas for strength and lifetime according to the relevant standards. To
accelerate this process, software tools for calculation of machine elements are used. Even now, the
engineer goes through several loops since most programs do not allow for analysis of a complete
power train or gearbox but only of a gear pair or a single shaft.
Once the key parts are dimensioned, the resulting geometry is transferred to CAD drawings or models.
To the engineers’ disappointment, he will usually find that the parts do not fit into a design space or
that they collide with each other.
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