(宿月文,中国机械工程,2013)滑动磨损过程有限元分析及销磨损预测.pdfVIP

———　　　 宿月文　陈　渭　朱爱斌　谢友柏 西安交通大学现代设计及转子轴承系统教育部 点实验室, 西安, 710049 :应用有限元理论和数值仿真方法, 建立了滑动磨损过程预测模型, 并采用ANS YS 软件开发 了通用程序。 引入磨损步长的概念和移动接触边界节点的方法来描述材料的去除过程, 利用结构优化 算法中的边界位移法解决了边界节点变动导致的内部网格畸变问题;然后通过方块-圆环磨损试验证 明了上述方法的可靠性;最后, 应用该方法对某起吊设备的销连接副接触磨损进行了分析与预测, 其误 差约为12%。结果表明, 应用有限元方法从宏观接触的角度对磨损过程进行预测, 可大大提高计算效 率, 为工程磨损设计提供了现实可用的工具。 :;;; :TH 117 .1　　　:1004 —132X(2009)13—1573—04 Simulation of SlidingWearBased on FiniteElementMethod and ItsApplication toWear Prediction of Link PivotJoint Su Yuew en　Chen Wei 　Zhu Aibin 　Xie Youbai Xian Jiaotong U ni ersity, Key Laboratory of Education M inistry for Modern Design and Rotor-Bearing Sy stem, Xian, 710049 Abstract:A sliding w ear simulation approach based on Archard s wear law w as proposed, in w hich the progressi e accumulation of w ear in metal pin was simulated w ith ANSYS softw are.Re- mo al of material caused by wear w as implemented by mo ing boundary nodes.Possible mesh distor- tion due to repositioning boundary nodes w as settled using boundary displacement method from struc- tural shape optimization .Through discretizing w ear process into wear simulation step, total w ear ol- ume w as calculated using Euler integration scheme.Tw o block -on -ring experiments w ere per- formed to alidate abo e w ear prediction method.Then wear problem of pin pi ot joint in lifting sys- tem w as analyzed and predicted with error of 12%.Results show that the complex nonlinear w ear process can be simulated with a series of discrete quasi static models based on FEM, and the method proposed can be as an a ailable tool to predict w ear problem s for engineering . ey words:sliding wear;w ear modeling;finite element method (FEM );simulation 0　引言 , , (erosion), 。, 、 , ,