PRESENTATIONTITLEPRESENTATIONSUBTITLE.pptVIP

Vibration and Chatter in Machining Operations Self-excited Vibration Self-excited vibrations can be controlled by: Increasing the stiffness and dynamic stiffness of the system Damping Dynamic stiffness is defined as the ratio of the applied-force amplitude to the vibration amplitude Operation will likely lead to chatter, beginning with torsional vibration around the spindle axis and twisting of the arm during turning Copyright ? 2010 Pearson Education South Asia Pte Ltd Vibration and Chatter in Machining Operations Factors Influencing Chatter Tendency for chatter during machining is proportional to the cutting forces and the depth and width of the cut Cutting forces increase with strength and the tendency to chatter increases as hardness increases Continuous chips involve steady cutting forces and do not cause chatter Discontinuous chips and serrated chips cause chatter Copyright ? 2010 Pearson Education South Asia Pte Ltd Vibration and Chatter in Machining Operations Damping Damping is defined as the rate at which vibrations decay A major factor in controlling machine-tool vibration and chatter Internal damping results from the energy loss in materials during vibration External damping is accomplished with external dampers that are similar to shock absorbers on automobiles or machines Copyright ? 2010 Pearson Education South Asia Pte Ltd Vibration and Chatter in Machining Operations Damping Copyright ? 2010 Pearson Education South Asia Pte Ltd Vibration and Chatter in Machining Operations Guidelines for Reducing Vibration and Chatter Basic guidelines: Minimize tool overhang Improve the stiffness of work-holding devices and support workpieces Modify tool and cutter geometry to minimize forces or make them uniform Change process parameters Increase stiffness of the machine tool and its components Improve the damping capacity of the machine tool Copyright ? 2010 Pearson Education South Asia Pte Ltd High-speed Machining Spindle designs for high speeds re