终稿 - 完整版 2.docVIP

摘要 本设计是参照国内某钢厂热处理中心而设计的大型综合热处理车间，其典型产品材料为W18Cr4V高合金工具钢。该设计主要以W18Cr4V高合金工具钢制作拉刀为例，介绍了其热处理工艺流程和工艺参数，并说明了热处理过程中材料组织、结构及性能的变化。第一章是绪论，主要阐述了高速钢的概况和分类，常见热处理，合金元素的作用及其性能。第二章主要以W18Cr4V高合金工具钢拉刀为例，制订产品的工艺流程，计算工艺参数，其中包括锻造、退火、淬火、回火的加热温度，加热时间，及淬火介质的性能参数，并介绍了其表面强化的热处理工艺。第三章是设备的选择，它阐述了设备的设计及选择的要求，其中包括加热炉的选择、淬火介质的选择及其它附加设备。第四章为热处理炉的设计就算，根据年产量及热处理工艺，零件尺寸大小等设计出符合生产要求的热处理炉。第五章为车间经济指标，主要是根据年产量设计本车间的经济状况。最后一张为专题，它详细阐述了高速钢的表面强化技术。 关键词：W18Cr4V；工艺流程；工艺参数；表面强化； Abstract The reference design is designed for a large-scale comprehensive heat treatment shop refer to a domestic steel heat treatment center, the typical product material is W18Cr4V high alloy tool steel. The design takes mainly W18Cr4V high alloy tool steel broaches as an example, introduced its heat treatment process and process parameters, and describes the changes in the material during heat treatment organization, structure and properties. The first chapter is the introduction , mainly on the role and performance of high-speed steel profiles and classification, common heat treatment, alloying elements. The second chapter in W18Cr4V high alloy tool steel broaches. For example, the development of the product process, calculation parameters, including performance parameters forging, annealing, quenching, tempering heating temperature, heating time, and quenching medium, and introduced its surface hardening heat treatment process. The third chapter is the choice of equipment, it describes the design and selection of equipment requirements, including the choice of the furnace, quenching medium and select other additional equipment. Chapter IV of the heat treatment furnace design even if, according to the annual production and heat treatment process, such as the size of parts designed to meet the production requirements of heat treatment furnaces. Chapter V of the workshop economic indicators, the economic situation is mainly designed according to the annual output of the workshop. The last one is the topic, it elaborates high speed