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stupnickiy-2.doc.doc
УДК 621.9(075.8)
V. Stupnytskyy
National University Lviv Polytechnic,
Mechanical Engineering Dept.
Thermodynamic pattern of the workpiece
machining by the rheological imitation modelling
in deform-3d system
( Stupnytskyy V., 2013
Анал?з теплоф?зично? реолог?чно? картини р?зання, реал?зовано? в систем? DEFORM 2D (3D), дозволя? зробити висновок про те, яким чином динам?чн? показники температурних деформац?й впливають на як?сть оброблювано? поверхн? та досл?дити вплив термодинам?чних показник?в на напружено-деформований стан заготовки та ?нструмента. Доведено, що найб?льша к?льк?сть теплоти, що утворю?ться внасл?док деформац?? залиша?ться в стружц? (60-80% ус??? теплоти р?зання, а при швидк?сних режимах р?зання понад 90%) ? частково поглина?ться оброблюваною деталлю (до 20-40% ус??? теплоти). ? лише 3-5% теплоти спрямову?ться в ?нструмент/
Analysis of thermal physical rheological model of cutting system implemented in software DEFORM 2D (3D), makes it possible to investigate the effect of dynamic parameters on the stress-strain state of the workpiece and tool. It is shown that most quantity of the heat cutting, which formed as a result of chip deformation (60-80% of the heat cutting and for the ultra-speed cutting conditions for more than 90%) remains in the chips and partly absorbed machined workpiece (up to 20-40% of the heat).
Problem statement recent research and analysis. Thermal effects, arising as a result of cutting process, are one of the most important factors determining the stress-strain state in the zone of the chip formation and part surface forming. Heat laws explain phenomena associated with support of the cutting process parameters, tool life and surface finish quality. Thermal rheological cutting process pattern is necessary to build an effective structure and parameters of technological process model. Then we can analyze how dynamic performance thermal deformation affects to the workpiece quality and to investigate the influence of thermodynamic pa
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