年产6万吨铜电解槽设计.doc

年产6万吨铜电解槽设计 摘要 本文主要设计了一座年产6万吨铜的铜电解精炼电解槽及电解工艺。根据已知条件，选定操作技术条件、经济技术指标、主体设备设计及冶金计算等内容。根据已知条件及结合铜电解槽工艺的实际条件，通过计算得出本设计共需要660个电解槽，38个阳极板，尺寸为1000×960mm2，37个阴极板，尺寸为1020×1000mm2，电解槽尺寸为4000×1120×1320mm2等主体电解槽数据。然后根据冶金计算得出铜电解槽的阳极泥成分、阴极铜的成分、物料平衡、有害杂质在电解液中的允许含量以及净化过程中杂质的脱除效率及热平衡等重要数据。绘制出铜电解精炼电解槽安装图。最后以“铜电解液净化方法的研究进展”专题展开论述。 关键词：铜电解精炼；工艺设计；物料平衡；热平衡 Abstract My thesis projects the copper electrolytic cell of sixty ton volume of production and is electrolysis process. I am according to the given conditions, Select operation technology conditions, technical and economic indexes, the main equipment design and metallurgical calculation, etc. I was according to the known condition and combined with the actual conditions of the copper cell technology. Through the calculation the design needs 660 cell、 38 anode plates、37 cathode boards. The size of anode plates is 1000×960mm2.The size of cathode board is 1020×1000mm2. The size of cell is 4000×1120×1320mm3.And then calculated based on metallurgical electrolytic cell copper anode slime composition, cathode copper the composition, the material balance, harmful impurities in electrolyte purification process and allows content of impurities in the removal efficiency and thermal equilibrium, and other important data. And it draws Installation drawing of the copper electrolytic cell . On the copper electrolyte purification method research progress of special discussed. Key words: Electrolytic refining of copper,；technological process design,；material balance； heat balance 年产6万吨铜电解槽设计 I Abstract II 1．绪论 1 1.1铜的性质 1 1.2 铜的用途 1 1.2.1铜的导电性 1 1.2.2铜的导热性 1 1.2.3铜的耐蚀性 2 1.3 铜工业的现状 2 1.4铜市场分析及展望 2 1.5铜的冶炼方法 3 1.6铜的电解精炼 3 1.6.1铜电解精炼概述 3 1.6.2铜电解精炼的目的 3 1.6.3铜电解精炼的化学反应 3 1.7电解铜的工艺流程 4 1.8本设计的内容及意义 5 1.8.1本设计的内容 5 1.8.2本设计的意义 5 2．技术条件及经济技术指标的选择 6 2.1操作技术条件 6 2.1.1电流密度 6 2.1.2电解液成分 6 2.1.3电解液温度 7 2.1.4电解液循环 7 2.1.5添加剂 8 2.1.6极距 8 2.1.7阳极寿命和阴极周期 9 2.2铜电解精炼经济技术指标 9 2.2.1电流效率 9 2.2.2残极率 9 2.2.3铜电解回收率 9 2.2.4槽电压 10 2.2.5直流单耗 10 2.2.6蒸汽单位消耗 10 2.2.7硫酸单耗 10 2.2