汽车风扇注塑成及变形预补偿的研究.pdfVIP

摘 要 注塑制品的变形过大一直是困扰模具企业的一大难题。随着有限元技术与 计算机技术的发展，数值化模拟已经逐渐成为工艺分析和优化设计的有效工 具。注塑模 CAE 软件能够计算出特定工艺条件下制品的较为真实的变形结果， 并为注塑成型提供优化的注塑工艺参数。借助于数值化模拟分析的结果，将变 形量逆向补偿到产品模型中，将为降低制品的变形提供一个新的思路。 本文分析了 PA66/GF30 制品产生翘曲变形的原因是由于玻璃纤维的取向 不合理，通过改变浇口和增加制品的壁厚可以改变玻璃纤维的取向从而有效降 低翘曲变形量。利用Moldflow Insight Plastics 软件对汽车风扇进行有限元模拟 分析，得到风扇的变形结果，并把变形逆向补偿到风扇模型中。根据补偿的模 型设计模具，注塑风扇样件。 利用ATOS 将风扇样件进行表面数字化处理，并将数据输入到逆向工程软 件 Imageware 中进行模型重构，得到样件的数字化结果。利用 B 样条曲线插 值运算计算叶片引导线上点的数据，并与原始的 CAD 模型进行比较以确定预 补偿模型的变形大小。 通过对变形预补偿的方法设计出来的模具，可以使注塑产品的合格率大大 提高，从而大大地提高了注塑模具企业的经济效率。 关键词：注塑成型，翘曲变形，数值化模拟，变形补偿，逆向工程，插值运 算，B 样条曲线，汽车风扇 IV ABSTRACT Huge warpage of molded parts has puzzled plastic molding companies at all the times. With the development of finite element technique and computer technology, numerical simulation has become an effective tool for optimal designing and analyzing the process gradually. Computer aided engineering in the field of injection molding can help us to minimize the warpage and other molding related defects by calculating the deformation accurately produced in plastic parts under the given injection molding conditions and optimizing the process. Keeping in view the warpage results obtained by numerical simulation, we can compensate it along the reverse direction and create a new model to be injection molded. It would be an effective method to reduce the warpage of plastic parts. The present study is focused on exploring the reasons of huge warpage and how to reduce it for PA66/GF30. The wrong orientation of glass fiber causes the warpage; however, remodeling the gate and increasing the wall thickness can cause the glass fiber to settle in the right orientation. CAE software “Moldflow Insight P