桥式抓斗卸船机三通溜槽改造的分析和实践.pdfVIP

桥式抓斗卸船机三通溜槽改造的 EDEM 分析和实践 金从兵 佘铭 （湖北凯瑞知行科技有限公司，武汉430056） 李剑华 刘忠海 王自韧 郑龙飞 周冬翔 王立军 （湛江港（集团）股份有限公司湛江 524000） 摘要：桥式抓斗卸船机三通溜槽受卸船机整体重心设计限制，整体高度偏低，物料对胶 带形成直接的侧向冲击，卸船作业时不同特性的物料容易发生料点不正导致胶带重载跑偏洒 料，严重制约港口清洁生产和影响作业效率。本文通过对桥式抓斗卸船机三通溜槽采用一种 全新的设计方法，借助于先进的颗粒学仿真软件，通过EDEM 离散元方法对散状物料输送过 程中颗粒体系的行为特征进行较真实的模拟分析，通过3-DEM 曲线溜槽技术的运用，对桥式 抓斗卸船机三通溜槽进行优化设计，可解决设备目前存在的胶带重载跑偏、洒料、冲击大和 扬尘严重等问题，新的系统设计可确保卸船作业高效顺畅、清洁和安全。 关键词：卸船机，重载跑偏，曲线溜管，EDEM 仿真 EDEM analysis and practice of T chute transformation on Bridge-Type ship unloader JIN Congbing She Ming (Hubei Creating Technology Co., Ltd., Wuhan, 430056, China) LI Jianhua, LIU Zhonghai, WANG Ziren, ZHENG Longfei ，ZHOU Dongxiang，WANG Lijun （Zhanjiang Port (Group) Co., Ltd., Zhanjiang, 524000, China ） Abstract: Overall height of tee chute of bridge-type grab ship unloader, limited by the design whole gravity ship unloader is slight low, and materials throw direct lateral impact on the tape. The materials with different characteristics are prone to undergo irregular points of materials during ship discharging operation, leading to heavy load, deviation and materials splashing of the tape, seriously restricting clean production of the port and affecting the working efficiency. A completely new design method used for the tee chute of bridge type grab ship unloader is adopted in this paper, and heavy load, and deviation of tape, splashing, heavy impact, seriously raised dust and other issue existing in equipment currently may be resolved by means of advanced particle simulation software, real simulation analysis on behavior characteristics of particle system with EDEM discrete element method in the p