激光打标控制系的研究.pdf

摘 要 激光打标是利用适当能量密度的、会聚在工件表面的激光光束对目标表面扫描， 使材料发生物理或化学的变化，在表面上形成痕迹，从而形成标记的过程。它属于一 种非接触的打标方式，与传统的加工方法相比，具有应用范围广、打标速度快、性能 稳定、质量高、运行成本低、环境污染小、易于用计算机控制及与其它设备实现同步 运转等优点。激光打标已成为激光加工的重要应用领域之一。 整个激光打标系统中，打标控制的核心在于软件系统的设计，因此在目前硬件设 施暂时还无法取得突破性发展的情况下，提高打标控制的技术水平成为了一项重要课 题。本文对振镜式激光打标机的控制系统进行了深入的分析研究及设计，主要内容有 以下几个方面。 基于 PCI 接口对激光打标系统的专用控制卡进行设计，包括硬件的实现与驱动程 序的设计。通过对系统硬件的分析，在软件中设置了相应的延时来解决软硬件控制的 时间差造成的误差。激光打标的内容可以用专业图像处理软件CorelDRAW 生成PLT、BMP 格式的图形或文字文件作为原始输入但需进一步处理。图像处理方面主要采用半影调 处理，生成适于激光打标的图形文件；文字处理的方面是通过调用API 函数对TrueType 字体的字形轮廓进行字形轮廓矢量数据提取，并在此基础上根据位图打标方式和矢量 打标方式的特点进行相应的处理，以符合激光打标工艺的需要。 关键词：激光打标 控制系统 PCI 接口 TrueType 字形 I Abstract Laser marking is a kind of technique using heat effect of laser to ablate meterials on object surface so as to leave over permanent press. Compared with traditional press methods including electrochemistry method etc, laser marking has many merits such as no pollution, high speed, high quality, good flexibility, without-contact work piece and so on. Laser marking has practical application in modern industry. Laser marking system is mainly composed of laser machine, optical system and controller, of which the controller is the kernel parts. Compared with the development of hardware, improve the control system is more effectively. In this thesis the laser marking control system was deeply studied, the main contents as follows. The method of laser marking control system design based on PCI is described, include the technology of hardware design and the method of driver .The analyse of hardware showed, because of the time of statement is not coincident with the time of galvanometers turning controled by voltage, delay considered in