T钢ATIG焊接接头组织性能研究解读.docVIP

T91钢A-TIG焊接接头组织性能研究 摘 要 T91钢以其优异的高温性能，在电站高温过热器、高温再热器乃至主蒸汽管道上得到了广泛的应用。但是在进行TIG焊接时，TIG焊熔深较浅，效率较低。为防止管道背面氧化，管道内部必须进行充氩保护。充氩保护的效果，直接影响该钢的焊接质量。因此，TIG焊接时背面充氩保护成本较高。本文利用金相显微镜等测试方法观察焊缝组织，并测试其拉伸、面弯、背弯的力学性能试验，研究了助焊剂对接头组织和性能的影响。研究结果表明，采用助焊剂可获得良好组织性能的T91钢TIG焊背面无充氩保护的焊接接头，接头的力学性能满足电站热力管道的使用要求。 关键词：T91钢 A-TIG焊 组织性能 Research of the micro-structure and mechanical properties of T91 weld joints in A-TIG welding Abstract T91 steel has been widely used in the superheaters and reheaters of the power stations， and also in the main steam pipelines. However， during the ungsten inert gas welding（TIG）， the interior of the pipeline must carry on the protection of argon .The effect of argon directly affects the welding quality of this steel. And the weld is very shallow with a low efficiency when TIG， the cost of the protection of argon is high. The research of activating flux technology A-TIG has solved the problems above mentioned efficiently. Metallurgical Microscope and other methods were used in this paper to observe the micro-strucutre of the weld joint， and the performance of face and back bending was also tested. The influence of the welding flux to the joint organization and the performance was also studied. It was found that the welds with good organization and performance can be obtained without the protection of argon when using the activating flux. The mechanical performance of weld satisfies the operational performance of heat-resistant pipeline in the power plant. Key words：T91 A-TIG Organization performance目 录 摘 要 12 英文摘要 3 目 录 1 第一章 绪论 14 1.1 课题背景及来源 4 1.2 T91钢的主要性能 5 1.3 T91钢的焊接性分析 61.4 T91钢管焊接背面保护 9 1.4.1 小径管背面保护全氩弧焊接 9 1.4.2 大径管焊接时的背面充氩保护技术 10 1.5 本研究的主要内容 10 第二章 实验方法及设备 11 2.1自动TIG焊设备 11 2.2高速摄像系统 11 2.3 示波器 12 2.4 金相显微镜 13 2.5 实验方法 14 第三章 试验与数据分析 15 3.1 活性剂对熔深的影响 15 3.2 活性剂对焊缝成型的影响 16 3.3 T91钢焊接接头组织分析 18 3.4 T91钢焊接接头性能分析 21 结 论 24 参考文献 25 致 谢 26 第一章 绪论 1.1 课题背景及来源 9Cr-1Mo钢 简称T91钢 ，具有良好的成型性、焊接性、高温稳定性和优异的热强性，而且导热性好，线膨胀系数小，作为高温承压部件，已在美欧等火力发电厂得到广泛采用