Design and Deployment of Industrial Sensor Networks.ppt

Design and Deployment of Industrial Sensor Networks:Experiences from a Semiconductor Plant and the North Sea Lakshman Krishnamurthy?, Robert Adler?, Phil Buonadonna?, Jasmeet Chhabra?, Mick Flanigan?, Nandakishore Kushalnagar?, Lama Nachman?, Mark Yarvis? 1 Sensys 2005 Presenter SY Outline Introduction Background and Motivation Application Analysis Pre-planning and Requirements Hardware Architecture and Comparison Network Architecture and Comparison Mica2 and Inter Mote Performance Comparison Conclusions Comments Discussion – what we need. Introduction Predictive Maintenance (PdM) – monitor and assess the health status of a piece of equipment that is in service. They have chosen one form of PdM – Vibration analysis. Deployed on two environments. Semiconductor fabrication plant Oil tanker Introduction Semiconductor fabrication plant – Central utility support building (CUB) Produce pure water, handle gases, and process waste water. Two platforms in same deployment. Mica2 and Intel Mote Oil tanker Roughest environments for industrial sensor networks. Background and Motivation PdM technologies: Vibration Analysis: Time domain and frequency domain waveform analysis. Oil Analysis: wear particles, viscosity, acidity, and raw elements. Infrared Thermography: detect abnormal heat sources and compare to baseline data. Ultrasonic Detection: detect wall thickness, corrosion and blistering, erosion, flow dynamics, and wear patterns. Background and Motivation Why predictive maintenance (PdM) Reduce cost: equipment failures, repair, replacement Change business model: from calendar-based maintenance to indicator-driven maintenance Quantify the quality of a new system within the warranty period. Meeting factory uptime and reliability requirements Background and Motivation Background and Motivation An industry cross section shows: Online system in the market is less than 10% 20% use manual data collection. Finding a solution to address this