精益生产之箱补充拉系统BinReplenishmentPull(中英文对照).ppt

2-Bin Replenishment Pull * Weatherstrip 40130 W/STRIP .270HT.187BK FS W Standard Pack: box Units per Pack: 6000 Order: 4 Box(es) When No box(es) Are Left Location = A25 2-Bin Space = S-1000 2-Bin R2 - A - 4 Common Name Part Number Part Description Indicates Quantity on Order Line-Side Location Rack and Bin Location Cards are typically colored light red or light green and laminated for protection. Sample 2-Bin Card 2-Bin Replenishment Pull * 挡风胶条 40130 W/STRIP .270HT.187BK FS W 标准包: 盒子 每包数量: 6000 订货: 当无剩余时，需要 4 箱订货 地点 = A25 2-箱空间 = S-1000 2-Bin R2 - A - 4 卡片一般是亮红 或亮绿颜色， 并有压膜保护。 2-箱卡样板 名称 零件号码 零件描述 显示订货数量 线旁场所 货架和空间位置 2-Bin Replenishment Pull * Sample Rack Layout – Front Rack layouts drawn in Excel/other make excellent implementation and upkeep maps to guide stocking/restocking efforts. Many times it is good to have parts/supplies on only one side of a rack – that way you can “pull from one side” and “replenish from the other.” 2-Bin Replenishment Pull * 货架排布的样板 – 前面 货架布置一般可用EXCEL或其他工具来做优秀的实施，画张图来指导库存/再次补充库存的努力，大多数是一侧取用零件/供应品，你可以“从一侧拉”并“从另一侧补充”。 2-Bin Replenishment Pull * Sample Rack Layout – Back If a rack has a front and a back side, make sure to label both. Also, if a part/supply standard pack can be seen from both sides of the rack (large box/container), label ONLY one side to avoid confusion. 2-Bin Replenishment Pull * 货架排布的样板 – 前面 如果货架是分正反面时，两面都要有标贴。同样，如果零件/供应品的包装箱在货架两侧都可以看见，标签只在一侧标识，以防止混淆. 2-Bin Replenishment Pull * Measurement of 2-Bin Effectiveness 2-Bin Effectiveness is measured by: Stockouts when material was in the stock/supply room Number of parts per day/week/month/year Indicates that the bin is not sized correctly, OR the replenishment lead time is incorrect, or a lack of discipline in the process Are parts organized? Yes/No Typically a visual check of the process will suffice, BUT the process must be audited at periodic intervals (once/month) Are unscheduled replenishments being made? How many per day/wee