太阳能热水器内桶合口机的设计说明书.docVIP

8 毕业设计 题 目 学 院 专 业 班 级学 生 学 号 指导教师 年 月 日摘 要 太阳能热水器内筒合口机是一种用于太阳能内筒不锈钢冷轧钢板合缝作业的加工设备。目前，对于太阳能内筒的封口普遍采用两种形式，缝焊封口和滚压轧合封 口。缝焊封口易产生焊缝毛刺,由于熔深不均容易产生漏水现象，缩减了热水器的使用寿命。因此绝大部分太阳能生产厂家都采用滚压轧合封口来生产太阳能热水器的内筒。 用于实施滚压封口工艺的设备是合口机，本文所进行的设计是在对目前使用的合口机进行分析研究后展开的。目前存在的合口机多采用手动滚压作业，加工后的产品存在合缝不实、错缝和咬口变形等质量问题，容易引起合缝处漏水，导致整个水箱的报废。为此，对合缝机进行了改进设计。 在传动系统的设计中，采用带—蜗杆传动，将电机的输出动力通过V带、蜗轮蜗杆减速器传递到链轮上，再通过链条带动行走机构行走。行走机构采用四个导向轮在直线导轨上行走，保证行走的直线度。滚压机构装在行走机构上，通过气缸活塞杆的伸缩实现滚压轮的滚压、抬起。为保证滚压轮在滚压过程中不产生偏移，采用花键连接，花键套固定在行走机构的机架内，花键轴与滚压轮连接。由于气体具有可压缩性，在实施滚压作业时可自动调节，这样保证提供了恒定的压紧力。在滚压的同时采用琴键压紧装置代替人工固定板材来夹紧工件，提高了咬口定位精度，减小了侧向力。 针对以上问题及改进方案，本文主要进行了传动方案的设计计算、整机结构的整体设计、电动机及一些辅助器件的选择以及一些校核计算等。 关键词：合口机；滚压；太阳能热水器水箱； ABSTRACT The linking machine of inner cylinder in solar water heater is used to seam the stainless steel plate in solar water heater. Presently, there are two ways to seam the inner cylinder in solar water heater, welding sealing and rolling sealing. Using the welding method, it is easy to produce burr and water leakage due to the unevenly depth of fusion, which will reduce the life of the heater. So most heater producer use the rolling method to seal the inner cylinder. The linking machine is used in the rolling process. The design of this paper is written on the basis of analysis of the present linking machine. As the current linking machine is hand-actuated, the juncture of the product made by this machine is not strong, with break joint, deformed seam and easy water leakage which will lead to the scrap of the heater. So we improve the design of the linking machine. The belt drive and worm gear operated is used in the driven system design, and the power from the motor is conveyed by the V belt、the worm reducer to the chain wheel, the chain of which will drive the ambulating device to move. Four guide rollers of the ambulating device to move along the straight guide rail to make sure the straightness. The rolling device is installed in the ambulat