测试端盖铝合金铸件压铸模设计精要.docVIP

测试端盖铝合金铸件压铸模设计 摘要 压铸是制造业的一种工艺，能够成型复杂的高精度的金属制品，多用于汽车制造，机械制造等。本课题是对端盖进行模具设计并分析加工工艺。 本文介绍了现代模具制造技术的现状及其发展方向，重点说明了铝合金零件压铸模具的设计过程。它主要从产品左端盖的工艺分析（主要包括脱模斜度、壁厚、孔、尺寸精度和表面粗糙度、收缩率等），成型方案的确定，压铸机的选用与确定，有色金属压铸模具的几大系统（浇注系统、成型零部件、冷却系统、排气系统、导向系统等）的分析与设计，各种技术数据的校核等方面出发，详细的介绍了压铸模具设计过程中的若干问题，并简要的介绍了压铸模具零件加工过程中的相关问题。 关键字：压铸工艺分析 压铸成型设备 模具结构 加工  Die casting mold design of the test cap in aluminum casting Abstract Die-casting is a manufacturing process, it can mold the complex and high accurate metal product ,used in automobile manufacturing, machinery manufacturing and so on. The subject is about the design of Aluminum shell mold and process analysis. This paper has introduced the current situation of the modern mould manufacturing technology and developing direction, have proved especially that the aluminum alloy chassis parts die casting design process of the mould . It mainly since products craft of chassis analysis (mainly including drawing of patterns slope, wall thick, hole, size precision and surface roughness , shrinking rate ,etc.), sureness of the shaping scheme, exertion and fixing of the injecting machine, Non-ferrous metal casting molds of several big analysis and design of system (pour system , shaping spare part , cooling system , exhaust system , guidance system ,etc.) of mould, the respects , such as check of different technical data ,etc. set out, the detailed introduction injects several questions in the design process of the mould , and the brief introduction axle seat injects the relevant problem in the part processing course of the mould. Key Words: Chassis Craft analysis Apparatus of shaping Mould structure Processing目 录 摘要 I Abstract II 目录 III 第一章 绪论 1 1.1选题的目的和意义 1 1.2国内外现状 1 1.2.1国内研究现状及分析 2 1.2.2国外研究现状及分析 4 第二章 压铸模具的整体工艺设计 6 2.1铸件工艺性分析 6 2.2铸件工艺参数 8 2.2.1充填速度的选择 8 2.2.2温度参数选择 8 2.2.3时间参数选择 8 2.2.4脱模斜度 9 2.2.5铸孔 9 2.2.6表面粗糙度及表面质量 10 2.3铸件的材料分析及尺寸精度： 10 2.4型腔数目的确定： 10 2.5分型面的确定： 10 2.6压铸成型过程及压铸机选用： 11 2.6.1卧式冷室压铸机结构 11 2.6.2压铸成型过程 12 2.6.3压铸机型号的选用及其