电阻炉温度控制实习解决方案.doc

北华大学 过程控制实习 实习题目：电阻炉温度控制系统 班级　　学号：_________________________ 姓　 名：_________________________ 专 业 名 称：_________________________ 指 导 教 师：_________________________ 2014年 3月 24日  前 言 在大二的课程里我们学习了自动控制系统、过程控制工程及工业自动化仪表等课程。我们学习到了许多关于自动控制方面的理论知识，但实践是检验一切真理的标准，只有真真正正的将理论与实践相结合。用理论来指导实践，用实践来检验并完善理论。为了使提高我们的动手能力及理论相结合的能力，学校组织了为期三周的关于电阻炉温度控制系统的生产实习。 生产实习为期三周，分为两阶段。第一阶段为第一周，在这一周里，我们要了解温度控制系统所用到的仪器仪表及理论知识，学习使用组态王这一生产模拟软件并用它将温度控制系统的整个控制过程做成动态模拟动画。第二阶段为第二、第三两周，在这段时间里，我们需要学会PID自整定控制仪、无纸记录仪及可控硅三相调功器的功能、使用方法以及校准。画出整个系统的电气原理图及仪器仪表的电路接线图。利用4:1衰减曲线法来调节PID的控制参数，以实现无偏差控制的控制目标。经过三周的生产实习能够更好的做到学以致用，将理论实际相结合，用理论来指导实践，用实践来完善理论。  目 录 第一部分 系统简介及工艺流程·································1 1.1系统简介····················································1 1.2双向可控硅···············································2 1.3三相电阻炉··················································3 1.4K型热电偶···················································5 1.5温度变送器··················································9 1.6无纸记录仪·················································10 1.7工艺流程图·················································13 第二部分 零点调整及量程调整·································14 2.1零点调整···················································14 2.2量程调整···················································18 第三部分 静态特性及动态特性·································18 3.1静态特性及动态特性的定义··································18 3.2实验步骤··················································19 3.3PID的参数整定口诀·········································20 3.4积分饱和问题··············································20 第四部分 参数整定及投运····································22 4.1在纯比例作用的参数整定···································22 4.2在比例积分作用下的参数整定·······························24 4.3比例积分微分的参数整定···································25 4.4系统的投运···············································26 第五部分 组态王软件的应用···································27 5.1组态王软件的