共好-基层主管生产力提升讲解.ppt

页眉 * Pg * 页眉 * Pg * 页眉 * Pg * FISH = First in still here 页眉 * 页眉 * 页眉 * Pg * Excess inventory can cause damage to material. 页眉 * Pg * In many transactional process this is the biggest waste of all. Think of your visit to a doctor. 页眉 * Pg * 页眉 * Pg * This is a good place to see if the activities are adding value as the customer sees it. There are many activities that do not add value, they waste large amounts of effort that could be used to gain customer satisfaction or customers. TPM: Total predictive / preventative maintenance. 页眉 * Pg * 页眉 * Pg * 页眉 * Pg * Material is red – tagged for sorting. 页眉 * Pg * 页眉 * Pg * 页眉 * Pg * Waste of having to pick up rejected material. 页眉 * Pg * 页眉 * Pg * 页眉 * Pg * Some references only show 7 types of wastes, others as many as 12. However many there are we must eliminate as much waste as possible. 页眉 * Participant Guide 学员手册 Lean Manufacturing System 精益生产系统 Page * 页眉 * 页眉 * 页眉 * * 慢一拍 　　　　　　　　　　 感悟！ * 安全绝招 * 安全检查！ * 落实执行 * 皆大欢喜 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * 页眉 * Pg * After defining the particular type of waste, think of a Characteristic as something that you would see if this waste existed in the work area. After identifying things you would see, think of things that cause the waste to occur. 页眉 * Pg * * Lean Layout Guidelines * Lean Layout Guidelines * 容器的改善 现场零件盒以方便作业为准则！ * 容器的改善 周转台架或成品架以客户需求的因数作为标准容量，最好是5或10的倍数。 * 货架、工具柜的改善 * 五金工具定位与标识 * 五金工具定位与标识 * 工具柜的改善 * 加工及检验工具的改善 * 压力检测仪表改善 颜色管理，一目了然！ * 搬运过程的改善 1.搬运方便系数 零部件都散放在地下，这是最不方便的。要搬运的时候，首先要把它放到筐里以后才能搬，所以方便系数是1。 零部件已经装到筐里了，搬的时候需要把它抬起来，或者用车辆运走，方便系数是2。 装在筐子下面的是一个架子，这个架子可以用叉车叉，叉进去就能搬走，方便系数是3。 装两个车轮子，本身构成一个小车，一推就走，所以小车式的搬运，方便系数是4。 如果用重力和动力就更方便了，方便系数是5。 * 搬运过程的改善 2.改善搬运的必要性和原则、方法 据统计，加工费的25%到40%是搬运费；工序的时间，有70%到80%是搬运和停顿的时间；工厂的灾害，又有85%是在搬运过程中发生的。可见对搬运进行压缩是非常重要的。改善搬运要从物料、搬运空间、搬运时间和搬运方法上着手。 * 防错改善 Poka-Yoke 是来自日语疏忽错误 (poka) 和避免 (yokeru).意即在失误发生之前即加以防止。是一种作业过程中采用自动作用、报警、标识、分类等手段，使作