模拟的研究离焦量对7050铝合金AlTi熔覆过程的影响.pdfVIP

第44卷第4期 红外与激光工程 2015年4 月 Vol.44No.4 InfraredandLaserEngineering Apr.2015 模拟研究离焦量对7050铝合金Al/Ti熔覆过程的影响 李建忠，黎向锋，左敦稳，许瑞华，陈 竹 (南京航空航天大学机电学院，江苏 南京210016) 摘 要院针对7050铝合金表面激光熔覆Al/Ti 复合粉体，建立了三维瞬态温度场有限元模型，模拟了 不同离焦量条件下的熔池大小、温度梯度、冷却速度及形状控制因子。结果表明，熔池宽度与深度尺 寸随着离焦量数值的增大先增大后减小，在离焦量为20mm 时熔池宽度与深度都出现了最大值。沿 熔池深度方向(即Z 向)的温度梯度数值最大，散热条件最好，表明熔覆凝固过程中的晶粒生长方向主 要集中在Z 向。离焦量为40mm 时的冷却速度最大、晶粒细小，离焦量为80mm 时的冷却速度最小、 晶粒粗大，且得到实验验证。离焦量为60mm 时的形状控制因子最大，金相组织出现柱状晶；离焦量 为80mm 时的形状控制因子最小，金相组织主要为胞状晶，并有相应的实验验证。 关键词院激光熔覆； 离焦量； Al/Ti复合粉体； 温度梯度； 冷却速度 中图分类号院TB34 文献标志码院A 文章编号院1007-2276(2015)04-1126-08 Influence of defocusing amount on the process of Al/Ti cladding above 7050 aluminum alloy based on numerical simulation study Li Jianzhong, Li Xiangfeng, Zuo Dunwen, Xu Ruihua, Chen Zhu (College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics Astronautics, Nanjing 210016, China) Abstract: To study the process of laser clad Al/Ti composite powder above 7050 aluminum, a three dimensional model was established, which can simulate the molten pool size, the temperature gradient, cooling rate and the shape control factor in the condition of different defocusing amount. The simulated results show that the width and depth of the molten pools are positively correlated to the defocusing amount, but negatively correlated after the defocusing amount reaches 20mm. Both the max temperature gradient numerical value and the best cooling condition appear in the Z direction, which also indicate the growth direction of grains mainly concentrates on the Z direction. The cooling speed reaches the highest and the grain size is small when the defocusing amo