椭圆状微织构自润滑车刀切削性能试验.pdfVIP

20 12 年7 月 农 业 机 械 学 报 第43 卷 第7 期 DOI:10.6041/ j.issn.1000鄄1298.2012.07.042 椭圆状微织构自润滑车刀切削性能试验* 吴摇 泽摇 邓建新摇 邢佑强摇 程摇 洁摇 赵摇 军 (山东大学机械工程学院,济南250061) 摇 摇 揖摘要铱摇 采用激光加工方法在硬质合金刀具前刀面易磨损区域加工椭圆状微织构,并在微织构中填充MoS2 固体润滑剂,制备了微织构自润滑刀具。 运用有限元方法分析了微织构对刀具刀尖处应力分布的影响;将微织构 自润滑刀具与传统刀具进行了干切削45号钢的对比试验。 结果表明:微织构的存在对刀尖处的应力分布无显著 影响,与传统刀具相比,微织构自润滑刀具能够有效降低切削力和切削温度,减小切屑变形,增加切屑卷曲,同时减 缓刀具前刀面磨损。 关键词:微织构摇 自润滑摇 车刀摇 切削性能 中图分类号:TH117郾1;TG712 文献标识码:A 文章编号:1000鄄1298(2012)07鄄0228鄄07 Cutting Performance of Self鄄lubricating Turning Tools with Elliptical Micro鄄textures Wu Ze摇 Deng Jianxin摇 Xing Youqiang摇 Cheng Jie摇 Zhao Jun (Department of Mechanical Engineering,Shandong University,Ji爷nan250061,China) Abstract Elliptical micro鄄textureswere made by using laser on the rake face of the tungsten carbide cutting inserts. Molybdenum disulfide (MoS ) solid lubricants were embedded into the micro鄄textures to form 2 self鄄lubricating textured tools. Finite element analysiswas conducted to assessthe effect of micro鄄texture on thestressdistributionofthecuttinginserts. Drycuttingtestswerecarriedoutwiththeseself鄄lubricated cutting tools and conventional cemented carbide tools. As the results,there is no conspicuous adverse effect on the stress distribution of the tool nose with micro鄄textures on the rake face. The cutting forces and the cutting temperatures with the self鄄lubricating textured tools were greatly reduced compared with that of conventional cemented carbide tools. Meanwhile,the rake wear and the chip deformation were reduced,and the chip coiling was improved with micro鄄texturing lubrication. Key