140T推钢机设计.doc

140吨推钢机设计 摘要 我设计的为齿条式推钢机，它工作可靠，推力和行程大，传动效率高，但设备较重，目前齿轮齿条式推钢机广泛应用。齿条式推钢机通过齿轮齿条的啮合传动把电能转化为动能，带动推杆完成推钢。设计方案包括推钢机的分类和特点，设计方案的确定；主传动系统的设计与计算，电动机计算校核，减速器的选择和联轴器的计算校核，包括齿轮-齿条啮合处齿轮强度校核计算，轴的强度计算，轴承的选择；然后进行了设备维修、安装、润滑及密封的设计，最后做了设备经济性能和可靠性能评价。 关键词：钢坯；推钢机；齿条式推钢机  A design for 140 tons of steel machine Abstract I designed a rack pusher, the reliable work, high transmission efficiency, thrust and large travel, but their heavy equipment, the gear rack type pushing steel machine widely used. rack type pusher through engaging transmission gear rack of the rotary motion of the motor into linear motion of the push rod rack, drive complete pusher, Design analysis describes the design scheme, including the determination of the pusher and classification and characteristics of the design; the design and calculation of main drive system, including the original design parameters, calculation and check of the motor, calculation and check of coupling and reducer; design and calculation of the main parts, including rack-and-pinion meshing gear strength calculation, calculation of the strength of the shaft, bearing selection and calculation, and the selection of the key and checking; and then the equipment repair, installation, lubrication and seal design, finally the reliability and economical evaluation of equipment. Keywords: billet; pusher; rack type pusher 目录 1.绪论 3 1.1设计背景及目的 3 1.2国内外设备情况 3 1.2.1推钢机简介 3 1.2.2现代轧钢机械的发展与未来趋势 3 1.3研究内容和方法 4 2 设计方案的选择与证明 5 2.1 主传动系统的选择与证明 7 3 电动机选择和计算 12 3.1 设计参数 12 3.2选择电动机类型 12 3.2.1电动机功率计算 13 3.2.2电动机过载校核 14 4主要零部件设计与计算 16 4.1齿轮—齿条啮合处齿轮强度校核计算 18 4.1.1按接触疲劳强度计算 18 4.1.2 按弯曲疲劳强度计算 21 4.2 轴的强度计算 22 4.2.1轴的材料及其机械性能 22 4.2.2轴的模型及传递功率的确定 24 4.2.3按弯扭合成进行轴的强度校核 24 4.3轴承的选择与计算 26 4.3.1根据工作条件确定轴承部件的结构形式 26 4.3.2根据轴承部件的结构设计具体确定轴承的型号 26 4.3.3轴承的寿命校核 26 4.3.4验算轴承的极限转速 28 4.4键的选择与计算 29 4.4.1键连接类型的选择 29 4.4.2键的尺寸选择 29 4.4.3键的强度校核 29 4.5推杆的稳定性校核 29 5设备维修、安装、润滑及密封 32 5.1设备安装 32 5.2设备维修 32 5.3润滑及密封 33 6设备可靠性与经济性评价 34 6.1机械设备的有效度 34 结束语 36 参考文献 37 致谢 38 1.绪论 1.1设计的背景和目的 加热