戴姆勒克莱斯勒LPA说课.ppt

Copywrite @2005 by DaimlerChrysler Layered Process Audit (LPA) 逐层过程审核(LPA) Supplier Interface – LPA’s will be Mandatory 供应商接口-逐层过程审核是被强制性的 What is a Layered Process Audit (LPA)? 什么是逐层过程审核（LPA）？ Cost of Non-Conformances at Various Points Defect found at: The Next End of Final End User’s Source Process Line Inspection Hand *Very minor *Scrap *Repair *Significant Rework *3rd Party Containment *Minor Delay *Containment *Additional Operations *Premium Freight *Rework *Overtime *Administrative costs *Reschedule *Delay in delivery *Warranty Costs of Work *Added inspection *Reputation *Lost market share *Lost business Note: Taken from “Layered Process Audits”, The Luminous Group, LLC 在各阶段发生的不符造成的成本 在下面阶段发现的缺陷: 货源 下个流程 生产线末尾 最终检验 最终用户的手里 *非常小 *废品 *返修 *大的返工 *第三方的遏制 *短时间延时 *遏制 *额外操作 *昂贵的运输成本 *返工 *加班 *管理成本 *重订工作计划 *延时发货 *索赔成本 *附加检验 *声誉 *失去市场份额 *失去业务 Note: Taken from “Layered Process Audits”, The Luminous Group, LLC LPA Benefits 逐层过程审核的优点 LPA Success at Kokomo Transmission Plant 逐层过程审核在KoKoMo变速箱厂的成功运用 Layered Process Audit 逐层过程审核 Proven Successful Internally 内部经过成功验证 Expanding Collaboration to our Supply base 加强与我们供应商网络的合作 Not asking Suppliers to do something we are