20CrMo钢板渗碳淬火变形矫正方法.doc-河北农业大学.docVIP

20CrMo钢板渗碳淬火变形矫正方法 徐立科，孙维连 保定电力修造厂热处理车间，河北农业大学机电工程学院 保定 071001 摘要 钢板淬火是热处理行业中多年存在一个比较棘手的难题。在表面要求较高硬度的情况下，校平是最大难题。采用铸铁平板加压淬火后零件变形小，保证表面硬度，不开裂，是一种创新方法。经测量20CrMo钢板渗碳淬火表面硬度53 HRC－65 HRC，15㎜厚的钢板全部淬透。方法简单易行，特别适合处理小批量或单件生产。该工艺也可在其它板形零件热处理变形矫正推广使用。 关键词：钢板；热处理；变形；矫正 中图分类号： 文献标识码： 文章编号： The Method of Straightening Distortion on 20CrMo Steel Plate after Carbonize and Quenching Xu-Like1 Sun-Weilian2 (1.The heat treatment workshop of electric power repair factory of Baoding, 2.The mechanical and electrical engineering college of agricultural university of Hebei, Baoding 071001) Abstract: The difficult problem of steel plate’s quenching had existed for many years in the heat treatment trade. When request higher hardness of the surface, the straightening of the plate was the most difficult problem. The part could be hardly distorted by using the method of pressing it between two flat of cast iron while quenching. This was a kind of innovated method, which kept the hardness of the plate’s surface and the plate did not craze. The hardness of the surface of the carbonized and quenched 20CrMo plate was 53HRC-65HRC. The thickness of 15 mm of the plate was quenched fully. This method was simple and feasible, which suited for the small batch or only manufacturing a piece. This technique could be also used and popularized straightening other parts of plate shape in the process of quenching. Key words: steel plate; heat treatment; distortion; straighten 1前言 铝箔冷轧机上的衬板，面积为330㎜×330㎜，厚度有5㎜,8mm,15㎜3种。工艺要求表面硬度大于55HRC。心部硬度25－30 HRC。为了满足技术要求，选用了20CrMo钢板,采用常规渗碳工艺，一次加热淬火工艺。淬油处理后，工件产生了很大的变形。最大变形量超过5mm－10mm。由于表面要求较高硬度，校平成了最大难题。处理板形零件一般采用加压淬火方法，通常非专业工厂不具备专用加压淬火设备。在实验 作者简介：徐立科（1955.7），男，河北保定人，工程师，主要从事热处理工作。已发表论文5篇。联系电话：0312－3209347 收稿日期：2003－030－25 的基础上，采用简易办法，成功的解决了难题，并获得了较好的效果。 2材料与实验方法 (1) 选材 为了满足技术要求，试验材料选用了淬透性好的20CrMo钢板作为试验材料,加工成面积为150×150㎜,厚度为5㎜,8㎜,15㎜试件。 (2) 热处理工艺 渗碳：将试件加热到900℃，保温7小时，随后降温冷却。 淬火：渗碳后的试件重新加热到850℃，保温15分钟，出炉后迅速放在两铸铁平板中间冷却，利用铁板的热传导作用，降温淬火。 检验：用HR150硬度计检测淬火试件表面硬度为53 HRC－64HRC。心部硬