电器散热板塑模机械CAD图纸设计.doc

摘要 本论文详细介绍了散热板的注射模设计过程。包括了塑件结构的分析和材料的选择、拟定模具结构形式、注塑机型号的选择、浇注系统的形式和浇口的设计、成型零件的设计、模架的确定和标准件的选用、合模导向机构的确定、脱模推出机构的确定、排气系统的设计、模具温度调节系统的设计、典型零件制造工艺、模具材料的选用等。综合考虑模具成本、加工工艺和模具结构，推杆和推管脱模的方式。由于本模具采用冷流道系统，且塑件外形为不规则的曲面，加上采用气动推出的脱模方式,从而增加了模具结构的复杂程度。设计中采用了Pro/E进行建模、分模、计算、模架的选用及架设等，保证了图纸的绘制质量和计算的准确性。该套模具结构是按照工厂的设计思路进行设计的，因此可以满足现场的制造工艺的加工要求。 关键词：散热板；注射模；冷流道；推杆推出；推管推出。 Abstract This paper in detail introduced the injection mold design process of the storage bin , including the structural analysis and selection of the plastic material, drawing up the mold structural style, selection of the injection molding machine, the form of feed system and the design of the gate, the design of shaped parts, the determination of mold-base and selection of standards, the mold-oriented institutions clamping, the determination of demoulding launch,, the design of the mold pumping system, the design of the system for controlling the mold temperature, the manufacturing processes of typical components, selection of the mold material and so on Considering the molding cost, manufacturing processes and molding structure, I adopted the way of inserting and non-draft de-molding. Due to using a cold runner mold and pneumatic pushing, the irregular shape increased the complex degree of mold structure. In the design had used Pro/E carries on the modeling, divides the mold, the computation and so on, it had guaranteed the blueprint plan quality and the computation accuracy. This set of mold structure was defers to the design mentality of the factory to carry on the design, therefore may satisfy the scene the manufacture craft processing request. Key words: Heat sink; Injection mold; Cold runner. 目 录 第一章 前 言 1 第二章 塑件结构分析与材料的选择 2 2.1 塑件设计要求及其成型工艺分析 2 2.1.1 产品基本要求 2 2.1.2 结构分析 3 2.2材料的选择 3 2.2.1 什么是ABS 3 2.2.2 ABS 的主要主要性能特点 3 2.2.3 ABS 的成型工艺性能 3 2.2.4 使用前的准备工作 3 2.2.5 注射压力的确定原则 4 2.2.6 注射速度的确定 4 2.2.7 ABS主要性能 4 2.2.8 注射成型工艺过程及工艺参数 5 2.2.9 模具温度 6 2.2.10 料量控制 6 第