Moldflow模拟塑料件成型过程研究机械CAD图纸.doc

摘要 本人在经过较长时间的热悉软件Moldflow.通过查阅大量的相关资料，采用CAE有关软件对塑料注射成型工艺进行了模拟分析。本论文主要对如下几个方面进行了分析和研究: 本文针对商品扫描器材料成型过程进行了分析，利用ProE建立了三维模型，然后利用了Moldflow模拟了商品扫描器的成型过程，并且分析了工艺参数中的流动和翘曲，得出以下结论： 1.在分析流动参数设定有以下要求；一般模具表面温度采用默认值100℃，料温也采用默认值280℃，在填充控制中，采用注射时间控制方法控制时间为0.8s，保压及冷却过程中的压力控制，采用了2s的恒定保压，冷却时间为20s。 2.流动结果分析；其他因素不变，压力从208.1MPa降到166.5Mpa(即压力下降80%)，产品的总体变形量为0.6312mm，X.Y.和Z3个方向的变形量分别为0.5032mm.0.4200mm 0.5379mm。.在当压力下降到原来的40%时，则总体变形调整前的0.6312mm下降到参数调整后的0.3741mm，X.Y.和Z3个方向的总体变形量分别下降为0.2966mm.0.2351mm.0.2236mm。 3.在分析翘曲参数也有一些具体的要求如下；在注射过程中必须考虑模具的热膨胀现象，因为温度升高会导致热膨胀从而导致型腔扩大，应该选择使用迭代解算器可以提高计算效率，减少分析时间。 关键词:流动； 翘曲；MoldflowABSTRACT After long time thermal aware software Moldflow. by consulting a large number of relevant data, using CAE software for plastic injection molding process of the simulation analysis. This paper mainly focuses on the following several aspects of the analysis and research: According to the merchandise scanner material forming process was analyzed by using ProE, a three-dimensional model is set up, and then use Moldflow to simul- ate the merchandise scanner in the molding process, and analyzes the process pa- rameters in the flow and warping, draw the following conclusions: 1 in the analysis of flow parameters have the following requirements; general m- old surface temperatures using a default value of 100℃, the temperature of material is also used the default value of 280℃, in filling control, the injection time control me- thod to control the time of 0.8s, holding pressure and cooling process of pressure co- ntrol, using the 2S constant pressure, cooling time for20s. 2.Results analysis of2flow; other factors constant, the pressure is reduced from 208.1MPa to 166.5Mpa (i.e., pressure drop,80% ) the overall product deformation a- mountis0.6312mm,X.Y.Z3directiondeformationrespectively0.5032mm.0.4200mm.0.5379mm. . when pressure were reduced to 40%, then the overall deformation before adjusting the 0.6312mm down to the parametera djustmen of the 0.374mm.X.Y.Z 3