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摘 要
本设计目的是设计一个可根据需要随时改变上、下模,从而改变冲压产品的无模压力成形机。其基本原理是利用一系列规则排列、高度可调的基本体(冲头),通过对各基本体的实时控制,构造出所需形状的成形面,取代传统的模具来实现板材的三维曲面快速无模成形Abstract
The design objective is to design a need to be changed at any time according to the upper and lower mold, thereby changing the products without stamping die pressure forming machine. The basic principle is to use a series of rules with a high degree of adjustable basic body (Punch), Based on the basic body of the real-time control, to construct the required shape forming face, replace the traditional mold of the plate to achieve rapid 3D-Forming.
Specific design ideas : Design, upper and lower lattice model used in the form. Every one of the lattice can be highly regulated through the screw, and each screw is equivalent to a lattice. installation of the screws installed board. Stepper motor through the requirement of screw rotating adjustment screw to adjust the height. Stepper motors MCU or PLC control, and the installation of a ceiling-Switches and sensors. so that the whole control system has become a closed loop controllable. Stepper motor control required for each one after adjusting screw, at this time, been required, under the model. Installed processing needs of the sheet metal blank, under the fixed mold, Press again to the use of model scale downward direction exert enough pressure on the plates of plastic forming the necessary changes shape.
The choice of control systems, taking into account the relative PLC MCU it has high reliability, strong anti-jamming ability, Programming is easy and hard infrastructure complete, and easy to use user, system design, installation, commissioning work less, maintenance workload, the maintenance and so on and the use of PLC control systems.
Key Words: No pressure forming die Multi-point Forming Motor Control
Stamping equipment
前言
随着科学技术的不断进步和工业生产的迅速发展,许多新技术、新工艺、新设备、新材料不断涌现,因而促进了冲压技术的不断革新和发展。目前国内外相继涌现出了精密冲压工艺、软模成形工艺、高能高速成形工艺、超塑性成形工艺及无模多点成形工艺等精密、高效、经济的冲压新工艺。
近年来,为了适应市场的激烈竞争,对
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