立式金属带锯床的机械CAD图纸设计与控制.doc

摘要 立式金属带锯床分为锯床机械结构设计部分、工作台滚珠丝杠计算校核部分、电气控制系统设计部分。（1）机械结构设计部分：采用了两个锯轮的大型锯床结构，能够实现一般材料的加工，对轴，锯轮都的设计都一一做了验算，实现了在保证锯床有效的工作的同时，中心部件更紧凑。（2）工作台滚珠丝杠计算校核部分：滚珠丝杠是工作台的核心部件，对滚珠丝杠的计算校核大大的保证了工作台的工作可靠度。（3）电气系统设计部分：由于选用的是步进电机相搭配的驱动器，所以控制更加可靠稳定，而且还增加了针对性。驱动器上级选用三菱PLC控制，控制更加稳定可靠，可扩展性更强。带锯床具有切割速度快、尺寸精度高、材料损失小等特点。除此之外，金属带锯床适应性厂、动力消耗低、操作简便、易于维护并可进行角度切割，因而获得了越来越广泛的应用。 关键词：立式锯床 自动化 PLC 滚珠丝杠 电气控制  ABSTRACT Vertical metal band sawing machine for sawing machine structure design part, working table ball screw calculation part, electrical control system design. (1) mechanical design part: it has adopted two saw wheel a large sawing machine structure, to achieve the general material processing, on the shaft, saw wheel design is one one done checking, achieved in that saw effective work at the same time, the center components more compact. (2) table ball screw calculation part: the ball screw is table of core components, the ball screw calculation greatly ensure the work station work reliability. (3) the electrical system design part: due to using the stepping motor which is matched with the drive, so control is more reliable and stable, but also increase the pertinence. The superior selection of Mitsubishi PLC drive control, control is more stable and reliable, expansibility of. Band sawing machine with cutting speed, high precision, low loss characteristics of materials. In addition, metal band sawing machine adaptive plant, low power consumption, simple operation, easy maintenance and can carry out angle cutting, thus more and more widely applied. Key words: vertical sawing ,machine automation ,PLC ，ball screw， electrical control  目录 1 绪论 1 2 机械系统设计 2 2.1 金属带锯床的原理介绍 2 2.2 蜗杆传动设计 3 2.3 轴的设计与校核 8 3 传动部件的选择与校核计算 14 3.1 X轴传动部件的选择与校核计算 14 3.2 Y轴传动部件的选择与校核计算 20 4 电气系统设计 28 4.1控制的基本要求 29 4.2 PLC 28 4.3 驱动器的选用 30 5 结论 31 附录I 电气控制图 32 附录 PLC控制程序图 33 参考文献 35 致 谢 36 1 绪论 随着近年来我国国民经济的快速发展，带锯床也逐渐开始普及，目前已有生产厂家通过技术创新，研制开发了数控带锯床。目前我国锯床制造水平有了很大程度的提高，提高的途径主要有锯床用户积极和科研院所联合，对已有的普通带锯床进行数控化改造；锯床生产商利用可编程控制器实现锯