AdhesiveTrainning讲课.ppt

Adhesive Trainning Kiko Dai Principles of adhesion Mechanical adhesion: The solidified adhesive interlocks mechanically with the irregularities of the adherends surfaces. Chemical adhesion: Chemical bonding occurs between the adhesive and the adherends surfaces through primary and secondary valence forces. Principal consideration of adherend Surface energy and surface tension Wetting Capillary penetration Raw material(A, B,C etc.) Reaction Phase 1: Viscosity increase Reaction Phase 2: solidification Adhesive reaction sketch Light, heat, etc. can activate the adhesive reaction Classification of adhesives By curing method Heat curing adhesives通过加热的方式使粘合剂发生聚合反应而固化，温度和时间根据不同的产品有很大区别。 Light/UV curing adhesives光引发剂紫外光照射下，形成自由基或阳离子从而引发粘合剂的聚合反应而固化。 Moisture curing adhesives与空气中的水汽发生聚合反应达到固化 Anaerobics adhesives(胶黏剂)在隔绝空气的条件下，发生自由基聚合反应，空气存在会阻碍聚合反应。 Pressure sensitive adhesives (PSA): Adhesives of this type do not cure. Hot melt adhesives Others 催化固化：在催化剂作用下使粘合剂发生聚合反应达到固化 By origin(chemical type) Synthetic adhesives （合成胶水） epoxies, urethanes, polyimides, acrylics, cyanoacrylates, silicones, etc. Natural adhesives animal glue, natural rubber (latex) glue, Fish glue, etc. 按工艺分类粘合剂（Adhesive）：特殊有导电胶，导热胶，芯片的粘结。密封剂（Sealant）灌封胶（Potting Encapsulation）敷形涂敷（Conformal Coating）底部填充胶（Underfill）顶部包封（Glob Top） 按物理形态分类水基型：基料分散于水中形成水溶液或乳液，水挥发而固化。溶液型：基料在可挥发溶剂中配成一定黏度的溶液，靠溶剂挥发而固化。膏状和糊状：基料在可挥发溶剂中配成高黏度的胶粘剂，用于密封和嵌缝。固体型：把热塑性合成树脂制成粒状或块状，加热熔融，冷却时固化。膜状：将胶粘剂涂于基材上，呈薄膜状胶带 Basic joint types Basic Stress types and failure mode Failure Modes Adhesive failure : The failure at the bond line between substrates and an adhesive; the adhesive separating entirely from the substrate. Cohesive failure at adhesive : Failure within the adhesive under a stress, resulting in a broken bond with all adhered surfaces still covered with adhesive. Cohesive failure at substrate : The failure of the substrate material itself, upon subjecting bonded adhered surfaces to a stress. Fatigue and Cree