注塑-手机外壳NOKIA2600）模具设计-说明书.docVIP

手机外壳（NOKIA2600）模具设计 摘 要：为了用较低的成本和较短的时间，设计出高质量的手机外壳模具，需要采用新型的方法来设计手机外壳（上、下盖）的模具。 首先介绍模具的类型及其基本结构，模具与注射机之间的关系，接着说明模具设计的一般原则以及在设计时要注意的一些问题。根据上述理论并结合手机外壳的具体尺寸参数、要求选择合适的注射机，确定分型面，计算出凸凹模的尺寸，设计导向机构、浇注系统、冷却系统、推出机构。 根据凸凹模的尺寸利用Pro/E生成凸、凹模三维模型， 并利用EMX生成模具的三维装配模型。在模具设计过程中充分CAE技术来优化设计浇注系统和冷却系统。通过边界元法计算可获得流动过程中的前沿温度、最大注射压力、注射时间等参数通过种不同模拟结果比较，出系统的最优布局以及合理Pro/E；EMX；Moldflow The Mold Design of the External Shell of the Mobile Telephone (NOKIA2600) Abstract: New-style methods were adopted to design the mold of the external shell of the mobile telephone (up-cap, down-cap) in order to get high-quality mold of mobile telephone with lower cost and shorter time. First, introduce the types and basic structure of the mold, the relation of the mold and the injection machine, then elaborate the usual principles of mold design and some problems during design. Base on the above-mentioned theories and get united to the specific parameters and requisitions of the external shell of the mobile telephone to choose suitable injection machine, and to ascertain the parting surface, calculate the dimension of male mold and the cavity block, design the suspension mechanism, gating system, cooling system and ejecting mechanism. Base on the dimension of the plunger and the cavity block, can produce the three-dimensional molding of the male mold and the cavity block with the help of the Pro/E, and produce the three-dimensional assembly molding with EMX. During the mold design, gating system and cooling system designed and optimized with CAE technology. Boundary element method was used to calculate these parameters: the optimum locations of the gate, filling time, filling pressure, advancing front temperature, maximum injection pressure, injection time, the location of weld mark during flow process, cooling time, temperate of cooling water, deformation size of the product and so on. Through the comparison of analogue results of three types of cooling schemes, the optimal distribution of the coolin