制粒技术4.ppt

怎样提高调质温度 Increasing of temperature from steam addition 进调质汽热量 = 出调质器热量 原料热量 + 蒸汽热量 = 原料调质后的热量 + 损耗 m1 c1 t1 + m2 h = ( m1 + m2– m3) c2 t2 + loss m1 : 原料单位重量 假设 = 20,000 kg/h. ; m2 : 蒸汽量按 5% , 添加计 1000 kg/h. m3 : 蒸汽损耗量按10% 计100 kg/h. c1 : 原料热比1.8-2 kJ/kg °c ; c2 : 调质后的热比2 kJ/kg °c t1 : 原料调质前的温度假设为35 °c Raw material conditioning temperature as 35 °c t2 : 调质后温度 After conditioning temperature h2 : 蒸汽热能 Heat capacity (hg) (水的汽化热,干蒸气的热比 Temperature heat, Latent heat 干蒸汽的比例 (x) ; hg = hf + x * hfg /100 Steam ratio 如果在 7 巴 ( If pressure = 7 bar) , h2= 2,769 kJ/kg Loss : 散热 - 调质器本身材料 conditioner’s material - 调质器保温情况 conditioner with steam or electric jacket Loss = 导热+ 散热 + m3 h2 如果用 18 英寸直径 9 英尺长的调质器 : 损耗为 420,000 kJ/h If conditioner’s diameter is 18 inches, 9 feet long : Loss = 420,000 kJ/h 根据 (From equation) m1 c1 t1 + m2 h2 = (m1 + m2– m3) c2 t2 + loss 换算 (Substitute to be) (20,000)(2)(35) + (1000)(2769) = (20000 + 1000-100)(2)( t2) + 420000 得出 t2 = 89.7 °C 蒸汽量 Volume of steam 蒸汽系统设计程序 Step of Steam System Design 1. 计算蒸汽量及确定使用蒸汽 Calculate volume of steam usage and 压力 determine required steam pressure. 2. 计算调压阀前的蒸汽主管路 Calculate size of the main steam pipe 尺寸 before the Reducing Valve. 3. 选择调压阀 Choose Reducing Valve size. 4. 计算调压后的蒸汽管路尺寸 Calculate size of steam pipe after Reducing Valve. 5. 计算进调质器的阀门口径 Choose size of Steam Valve that is used to cont