Gear 5.1.4.docVIP

5.1.4 The modified roll ratio The modification of flank geometry，on the basis of a modified roll ratio varied by a constant factor, should be dealt with as an introduction to this theme, instead of the differential ratio , the increased value “” will be used. The results of a sample calculation in Figure 11. middle, show nearly one degree as rotary deviation. A certain generating angle leads to a proportional increase in the rotational error. The function equation of the correction surface is derived under the assumption that the path in rolling direction is proportional to generating angle φwt. The correction value on the flank surface is calculated from the rolling deviation and the variable radius in directionη: Δφwt…difference between generating begin and generating end from recomputation which can be simplified to: Transformation into a flank line referenced System SG ，yields the expression: The Ease-Off topography shows an inclined position of the correction surface in profile and flank line direction coefficients and . The parabolic curvature arises through the alteration of the active radius coefficients and ，which must be calculated at the intersection between contact lines and flank lines. From the hardly-visible flank distortion it is possible to calculate the pressure angle variation along the flank line: is the pressure angle variation between heel and toe. If the usability of this correction is interesting in connection with a double flank-cut method，then the analysis of the coast side Figure 11. left is also meaningful. The unidirectional change in the spiral angle and a counter-directional pressure angle correction can, combined with other effects, certainly enhance a double flank cut. By expansion of the linear transmission function to a polynomially higher order, the gear cutting method with modified roll ratio is possible. The transmission between work gear and generating gear is superimposed with a polynomial of the 4th order in