光学资料-2.pptVIP

* * 射出成型問題 Injection molding problems Warpage Burning Gloss Voids Shorts Shrinkage Flash Splay Streaking Overpacking Fingerprinting 製程中問題發生時,第一件要想到的事情What is the first thing you do to your process when a problem occurs? 合理假設 可能是原料問題 基本原則 BASIC ROULES Some Basic Rules to Follow in Effectively Solving Molding Problems... 擬定計畫 Have your plan ready 一次改變一個參數 Make Only One Change at a Time 耐心找出影響 Be Patient, Let Them Take Effect 保持機器運轉狀態 Keep Machine on Cycle 記錄改變結果 Keep Records of Changes 毛邊 Flash 當射出壓力超過合模力 或遮斷閥損壞時,毛邊就 產生. Flash Will Occur When Injection Pressure Exceeds Clamp Force or Shut-Off is Damaged. 毛邊 Flash 合模力不足 Loose Clamp 射出壓力過大 Injection Pressure Too High 射出高壓時間過長 Injection High Pressure on Too Long 射出速度過快 Injection Speed Too Fast 料溫過高 Melt Temperature Too High 不適當的入料速率 Improper Feed Rate 模具損壞或過熱 Damaged or Overheated Mold 短射 Short Shots 短射是無法完 全填滿部品 Short Shot is the Inability to Completely Fill a Part. 短射 Short Shots 減少短射的方法 Ways to Minimize Short Shots 確認噴嘴是否損壞 Check for Nozzle Damage 增加射出壓力 Increase Injection Pressure 增加儲料溫度 Increase Stock Temperature 增加射膠量 Increase Shot Size 增加模溫 Increase Mold Temperature 確認阻逆閥與料管是否過度磨損或損壞 Check Non-Return Valve and Barrel for Excessive Wear or Damage 剝離 Delamination 層剝離發生的原因在於 混入不相同的聚合物. The Separation by Layer Caused by Contamination of a Dissimilar Polymer. 結合線 Weld Lines 來自不同澆口或同一澆口的分 流,當多股熔料前端融合在一起 時,結合線由此產生. Weld lines Occur When Two or More Melt Fronts Merge. Typically, These Will Be Melt Fronts from Different Gates, or a Single Melt Front Forced to Split Around an Obstruction Such as a Core pin. 縮水 Sinks 產品肉厚部,因內應力 影響,致使聚合物分子 量不足的結果. Caused by Internal Stresses within Thicker S