机械设计及其自动化专业毕业设计（论文）外文翻译--156841791.docVIP

PAGE PAGE 23 南湖学院 毕业设计（论文） 外 文 翻 译 资 料 作 者 届 别 2011 系 别 机械与电子工程系 专 业 机械设计及其自动化 指导老师 职 称 副教授 完成时间 2011年5月18日 Automated surface finishing of plastic injection mold steel with spherical grinding and ball burnishing processes Abstract This study investigates the possibilities of automated spherical grinding and ball burnishing surface finishing processes in a freeform surface plastic injection mold steel PDS5 on a CNC machining center. The design and manufacture of a grinding tool holder has been accomplished in this study. The optimal surface grinding parameters were determined using Taguchi’s orthogonal array method for plastic injection molding steel PDS5 on a machining center. The optimal surface grinding parameters for the plastic injection mold steel PDS5 were the combination of an abrasive material of PA Al2O3, a grinding speed of 18 000 rpm, a grinding depth of 20 μm, and a feed of 50 mm/min. The surface roughness Ra of the specimen can be improved from about 1.60 μm to 0.35 μm by using the optimal parameters for surface grinding. Surface roughness Ra can be further improved from about 0.343 μm to 0.06 μm by using the ball burnishing process with the optimal burnishing parameters. Applying the optimal surface grinding and burnishing parameters sequentially to a fine-milled freeform surface mold insert, the surface roughness Ra of freeform surface region on the tested part can be improved from about 2.15 μm to 0.07 μm. Keywords Automated surface finishing; Ball burnishing process; Grinding process; Surface roughness; Taguchi’s method 1 Introduction Plastics are important engineering materials due to their specific characteristics, such as corrosion resistance, resistance to chemicals, low density, and ease of manufacture, and have increasingly replaced metallic components in industrial applications. Injection molding is one of the important forming processes f