降低HRB600钢连铸坯裂纹的生产实践.docVIP

降低HRB600钢连铸坯裂纹的生产实践 徐震1，赵磊1，杨世俊2 （1江苏永钢集团有限公司技术处，2江苏永钢集团炼钢二厂，江苏 张家港 215628） 摘要：为满足HRB600钢成品质量要求，通过对连铸坯裂纹产生原因的探讨和研究，针对性的采取降低和稳定中包过热度至平均27.6℃、提高结晶器振频同时降低振幅、大幅度降低二冷区比水量至平均0.8L/kg，优化二冷区各段水量配比、二冷区喷嘴调整、适当降低拉速等措施保证了铸坯在矫直前的表面温度平均1000℃以上，面部与角部的温度差在25℃以内，从而显著的降低了该钢种连铸坯裂纹发生率，有效提高了连铸坯合格率。 关键词：连铸坯裂纹；HRB600钢；二次冷却 Practice in reduction of oncasting billet cracks of HRB600 steel XU Zhen1，ZHAO Lei1，YANG Shi-jun2JiangSu Yong-Steel Group CO.LTD Technology Department，2. JiangSu Yong-Steel Group CO.LTD NO.2 steelmaking plant，Zhangjiagang，215628，China) Abstract:product quality requirements of HRB600 steel, by make the discussion and research in analyzing the causes of the cracks in continuous casting billet, then take the measures such as： Reduce and steady tundish superheat to an average value of 27.6℃、higher basicity and lower viscosity protective slag、increase the crystallizer vibration frequency and decrease the vibration amplitude、greatly reduce the amount of water in secondary cooling region to an average value of 0.86L/kg、optimize the distribution ratio of the amount of water in secondary cooling region、make the adjustment of nozzle in secondary cooling region、appropriate to reduce the pull speed. Ensure the concasting billet surface temperature are more than an average value of 1000℃ before they be straighted, the temperature contrast between surface and corner in less than 25℃, so that significantly reduce the incidence of this steel continuous casting slab cracks, effectively improve the qualified rate of continuous casting billet. Key words：Concasting Billet Cracks；HRB600 Steel；Secondary Cooling 前言 高强度钢筋的生产一直是各大钢铁企业建筑钢材的重要研发领域。600兆帕级钢筋中微合金化元素含量较高，在轧制过程中的析出物对钢材有沉淀强化的效果，使该钢筋的机械性能大幅度提高。因此高强度钢筋的社会效益和经济效益优势明显。但在连铸过程中该钢种的铸坯脆性较高，常规工艺处理下比较容易产生裂纹，特别是在连铸矫直过程中，结晶器内弧铸坯的角部产生的裂纹较多，严重影响铸坯质量[1]。 前人对于铸坯裂纹的工艺改进开展了大量研究：草野昭彦认为裂纹是在矫直前产生的，并在矫直后加剧[2]；朱国森的研究表明，角部裂纹主要发生在振痕的谷底，与结晶器冷却无关，铸坯角部的温度位于该钢种的脆性温度区间[3]；美国LTV公司相关研究人员认为含钒钢连铸过程的二冷区控制应为弱冷，使铸坯的角部温度在900℃～1000℃可以避免含钒钢铸坯的缺陷[4]。2014年底江苏永钢集团(以下简称“